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TechnoGym Synchro Excite+ Service Manual

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1. S S y y n n c c h h r r o o E X C I T E + R EV . 7.1

195.

10. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page vi Page intentionally left blank.

18. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.6 2.5.2. E UROPEAN AND OVERSEAS PACKING DIMENSIONS

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57. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 5.3 5.3. RECOMMENDED ANTENNA SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the ant enna signal are detailed in the proper manual “Electrical and antenna requirements” you can find and download into the Technogym Direct.

119. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.21 7.3.2. VISIO VERSION For the Touch Screen disassembly, refer to the Display Board disassembling procedure de scribed at the paragraph: 7.2.2.6 “ LCD (E) + Touch Screen ”.

3. The information contained in this manual is intended for QUALIFIED TECHNICIANS who have completed a specific TECHNOGYM training course and are authorized to perform machine start - up and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough knowledge of the machine, its operation, its safety devices and working procedures. CAREFULLY READ THE INFORMATION CONTAINED IN THIS MANUAL BEFORE PERFORMING ANY MA INTENANCE PROCEDURES ON THE MACHINE DANGEROUS VOLTAGES PRESENT NOTE: The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held re sponsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual. This document contains proprietary information that is protected by copyright. All righ ts reserved. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Technogym. The Technogym™ trademark is property of Technogym S.p.A. Synchro Excite +™ è un marchio di proprietà d i Technogym S.p.A.

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107. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.9 To reassemble the antenna cables (X) and (Y), follow the routing shown below. The Dissipator (Z) is only on the ATSC and ISDB - T version. Figure 7.2 - 8

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94. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.36 Figure 6.15 - 1 The active area of the transmitter is wider on the lateral side (130 cm) instead of the front or the back side (90 cm). Take care of the following diagram: Figure 6.15 - 2

186. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 11 .2 First of all, check the resistance on the tester probes is approximately 0Ω.

42. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.10 3.4.2. HR (C HEST B ELT ) This board manages the signal received from the Telemetric Transmitter ( Chest Bel t ), used by the user when exercising. The Board receives the +5Vdc power supply, from the Display Board. The Receiver Board, communicate with the Display Board in a negative logic mode. When the Board is in stand - by, the signal is +5Vdc and for each heartb eat detected , generates a pulse of +0Vdc, with a 30msec width signal.

71. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.13 Repl ace the LCD Inver ter . Does the pr obl em per si st? NO Defecti ve LCD Inver ter YES Repl ace the LCD. Does the pr obl em persists? YES Repl ace the CPU Boar d A NO Defecti ve LCD Continued on following page ...

90. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.32 Check if the +5Vdc are at the input of the Receiver Board. Are present? ARM/CPU Board defective. Replace it. 3 NO YES Check if the +5Vdc are at the output of the ARM/CPU Board. Are present? 4 NO Replace the cable. A Receiver Board defective. Replace it. YES Continued on following page ...

52. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 4.2 4.2. PC LINK FOR PROGRAMM ING Only for LED version The machine can be connected to a PC for programming by means of the RJ45 connector on the C - Safe board. The cable to use must be wired as follows: WARNING: for the numbering of the pins, on RJ45 connector, please refer to the diagram below: When programming the machine sometimes it is necessary to fit plug into the free RJ - 45 port on the back of the display, to avoid any type of interference during the operation. The wiring diagram o f the RJ - 45 plug is as follows: Programming cable and plug can be ordered using the code R0002534A C .

81. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.23 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Carry out the Standard Settings procedure as detailed in the relevant paragraph of the Service menu . (2) Check that the mechanical system, consisting of the pedals, belt and brake, moves smoothly and without higher than normal friction or resistance. (3) Measure the voltage supplied by the Brake Board to the winding. In Quick Start mode, select the effort level and check that the value is different from 0. If you replace Brake Board, check that its SW version is updated, otherwise install the last version.

39. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.7 3.3.6. A UDIO /V IDEO EXTERNAL DEVICE CONNECTOR BOARD The board is positioned on the rear of the display of the equipment and makes availab le some connectors for connecting Audio / Video source and the external display on the base - band of LCD. 3.3.7. H EADPHONE JACK The machine display has one jack for connecting headphones. The jack is connected on a stereo output of the CPU Board. 3.3.8. C - S AFE BOARD ( INT EGRATED ) It 'a function that allows the connection using a appropriate cable for connecting other devices, such as: external PC suitably, programmed to control the machine (speed, level of difficulty, etc ...) 3.3.9. S ERVICE USB PORT ( INTEGRATED ) It is used to co nnect USB keys for updates: High Kit, Low Kit, TUNER Board, Dual TGS reader and the transfer of Radio and TV channels, from one VISIO device to another.

68. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.10 6.3.2.2. The Display doesn’t remain on when stopping the execution of the exercise Measure the battery . There are the 12Volt? Check if the f use on the ELT-01 cable. Is it whole? Carge and/or repalce the battery THE DISPLAY DOESN'T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCISE NO NO YES Clean the contacts of f use holder and/or repalce the ELT-01 cable 2 Replace the f use YES 1 Continued on following page...

86. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.28 6.14. THERE IS NO HEART RA TE SIGNAL 6.14.1. HS RECEIVER (H AND SENSOR ) 700 models. HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality” of the contact between the human skin and the HS plates, as: hands only just washed or particularly dry, acidity of the skin and/or a particular body fat mass index. For these people it’s suggested to wear the chest belt transmitter. HS CORRECT USE: Grasp both the upper and lower plate avoiding to clench them too hardly. Avoid to wash the hands using soaps that can dry the skin too much. The machine displays this error if the HS Receiver does not work or is not powered by the CPU/ARM board: Continued on following page ...

12. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 1 .2 1.3. GENERAL RULES FOR RE PAIR PROCEDURES 1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up - to - date information on adjustments and maintenance than those contained in this manual. 5. Before starting the repair procedure, make sure that the recommended tools are available and in good condition. 6. For the procedures described in this manual, use only the specified tools. The tool sizes quoted in this manual are expressed in mm.

116. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.18 7.2.2.10. Frontal plugs TGS + USB and cover Figure 7.2 - 22 1. Back off the 4 screws (a) using a mediu m Phillips screwdriver. 2. Remove the frontal plug from the front side. To reassemble the Frontal plugs and USB port, follows the above steps in the reverse order.

196. 0SM00587AA - UK TECHNOGYM S.p.A. Via Calcinaro, 2861 47521 Cesena (FC) ITALIA Tel.: +39 - 0547 - 56047 Fax: +39 - 0547 - 650150 e - mail: [email protected]

46. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.14 3.10. BATTERY Only for models: SELF - POWERED. This is a 12 V – 4.5 AH battery which, in the self - powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30 seconds after the user has stopped pedalling to allow data to be saved in memory. The battery can be recharged in 2 ways: • during the exercise, through the Brake Board; • in the Stand - By condition, from an exter nal power supply included with the machine, which is able to fully recharge the battery in 8 hours. Do not use the machine during recharging with the external power supply. 3.11. EXTERNAL POWER SUPPL Y INPUT Only for models: SE LF - POWERED. This is a socket for plugging in the external power supply that comes with the machine, which can be used to recharge the battery. It is situated on the side of the front footboard.

41. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.9 3.4. CARDIO RECEIVER BOAR D The receiver reception area is approximately a circle with a 90cm radius. If there is electromagnetic noise produced by high voltage lines, radio transmitters, monitors, motors ecc... within thi s area, the receiver becomes saturated and no longer receives any signal. 3.4.1. HS (H AND S ENSOR ) This board manages the signals received from the Hand Sensors, used by the user when exercising. The Board receives the +5Vdc power supply, from the Display Board. T he Receiver Board, communicate with the Display Board in a positive logic mode. When the Board is in stand - by, the signal is +5Vdc; as soon the Board receives a reliable source of heart rate signal change to 0Vdc and then, for each heartbeat detected , gene rates a pulse going back to +5Vdc. The Display Board, receives the signal generate from the Hand Sensor ( contact signal ) with a 100msec width signal.

74. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.16 6.4. THE TOUCH SCREEN DOE S NOT WOR K / IT’S NOT CALIBRATED Only for VISIO models. For the following menu, please refer to the relevant chapter in the VISIO manual. 6.5. NO AUDIO SOUND Only for VISIO models. For the following menu, please refer to the relevant chapter in the VISIO manual. 6.6. NO TV PICTURE Only for VISIO models. For the following menu, please refer to the relevant chapter in the VISIO manual. 6.7. THE RADIO DOES NOT P LAY Only for VISIO models. For the following menu, please refer to the relevant chapter in the VISIO manual.

83. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.25 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Carry out the Standard S etting procedure as detailed in the relevant paragraph of the Service menu . The speed sensor detects the heads of these bolts. (2) Powered models: Place the tester probes across the terminals of the speed sensor. The measured signal should be that indicated in Figure 3.12 - 1 . In addition, when pedalling at 80RPM the frequency of the signal should be 136Hz. (3) Self - Powered models: Check the signal at paragraph: 2.9. “ Cables ”. The measured signal should be that indicated in Figure 3.12 - 1 In addition, when pedalling at 80RPM the frequency of the signal should be 136Hz. The speed signal can also b e observed qualitatively, using a multimeter. The value should be 0Vdc when the machine is stopped, and gradually increase as the speed increases. (4) Update the low kit SW uploading both firmware and brake table. At the end carry out the Default setting proce dure for the low kit parameters. If you replace ARM/CPU Board and/or Brake Board, check that its SW version is updated, otherwise install the last version.

163. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.7 9.1.16. F ORMAT P&P KEY This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P Press ENTER to confirm. At the end of the formatting procedure, hold down the CLEAR key for a few se conds to exit. The CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode. 9.1.17. SN This parameter shows the serial number of the machine. SN:xxxxx

70. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.12 6.3.3. VISIO MODELS A Does the wal l outl et suppl y the cor r ect vol tag e? Is the power suppl y cabl e OK? Ar e the LED on the CPU Boar d l i t on? Pl ug the machi ne i nto a wor ki ng el ectr i cal outl et Repl ace thecabl e THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES YES NO B 1 Ar e the fuses OK? Repl ace the fuses YES NO Continued on following page ...

79. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.21 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Place th e tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM. You should measure a Vdc which increases according to the exercise level. (2) Measure the resistance on the 2 fast on of the Brake. (3) As for step (1) but with everything reconnected, and across the Electromagnetic Brake. If you replace Brake Board, check that its SW version is updated, otherwise install the last version.

89. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.31 6.14.2. HR RECEIVER (C HEST B ELT ) CORRECT USE OF THE CHEST BELT: Wear the chest belt taking care the area of contact with the body is humid in order to guarantee it proper works. THE HR SIGNAL IS INCORRECT (Chest belt) Check the Receiv er Board SW and the Grounding. The problem persists? Check the Receiv er Board has been correctly mounted on the machine. Proper placement? OK Mount the Receiv er Board in the right way NO YES NO 1 Chest belt def ectiv e YES YES YES A Check if it works properly using a chest belt y ou are sure it's ok. Problem solv ed? 2 NO Continued on foll owing page ...

44. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.12 3.6. ELECTROMAGNETIC BRAK E This is an eddy current brake, consisting of a flywheel weight and a flat copper disk that rotates in the air gap of a winding. Variations in the winding current produce chang es in the magnetic field, which in turn varies the eddy currents induced within the copper disk and hence its resistance to "vertical" movement of the machine. Two solenoids ( cylindrical - shaped coil composed of a series of very closely wound circular turn s of a single strand of conducting material ) connected in series are supplied by an adjustable direct current generator to obtain a magnetic field of varying intensity. The inertia disk (flywheel) rotates between the coils. As a result of its movement, eac h sector of the disk is crossed by a magnetic field flux that varies continuously, giving rise to electromotive forces within it that cause induced currents to circulate. These currents flow in a direction which opposes the cause that induced them, i.e. th e movement of the disk inside the magnetic field. Consequently, they have a braking effect that slows down the movement of the disk. The braking effect is intensified as the magnetic field strength of the coils increases, and therefore with increasing spee d of the disk. This operating principle also means that when the disk is stationary the braking action will be zero. Unlike the majority of mechanical brakes, which operate by taking advantage of attrition forces, there electromagnetic brake has no parts subject to wear. The winding resistance is approximately 5Ω Ohm, consequently the brake absorbs a maximum current of 2.2 A. 3.7. SPEED SENSOR Only for models: POWERED. This consists of a magnetic induction sensor which detects the heads of the Electromagnetic brake disk fixing screws. On the self - powered equipment, the speed as detected by a integrated sensor on the generator, (see at the paragraph: 3.9. “ Alternator ”).

56. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 5.2 5.2. MOVING THE EQUIPMENT To move the equi pment from the packing pallet to the floor, lift as shown in the picture and then slide it on the floor. Given the weight of the equipment, we recommend 2 person be involved in lifting it. AVVERTENZA: Lift the equipment by holding onto the frame and no t the levers or the control pannel . Take great care when moving the equipment and positioning it on the ground, as it may overbalance . 1. The equipment has two fixed rear wheels. To move the equipment, lift it up slightly, as shown in the illustration, and pu sh it forwards and backwards . Figur e 5.2 - 1 After every moving, check if the equipment is flat, adjusting the left foot, as indicated at the paragraph : 8.4. “ The machine is not flat ”. 2. If wheels cannot be used on the floor, move the equipment using standard lifting and transport devices .

64. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.6 6.3. THE DISPLAY FAILS TO ILLUMINATE 6.3.1. LED MODELS Does the wal l outl et suppl y the cor r ect vol tag e? Is the mai ns l ead OK? Ar e the LEDs on the Di spl ay Boar d l i t on? Pl ug the machi ne i nto a wor ki ng el ectr i cal outl et Repl ace the mai ns l ead Repl ace the Di spl ay Boar d THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YES A 1 Ar e the fuses OK? Repl ace the fuses YES NO Continued on following page ...

95. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.37 (3) Check if the receiver has been correctly mounted on the machine, as detail at par agraph: 7.4. “ Disassembling the cardio receiver ”. (4) To check for electromagnetic noise near the machine, use Test Box Excite as detailed here below. You can use one of the following cables ELT - 16 (0WC0051 8AB), CBQ - 28 (0WC00390AC) or TRM - 28 (0WC00336AC) as connection cable. TEST BOX EXCI TE RECEIVER LED Connecting cable The circuit lights the LED for each heart beat and/or disturbance received: in this way it is possible to determine whether there is any interference, and i dentify its sources. Do not keep the Test Box Excite too close to the display, to avoid the electric interference.

183. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 10.1 10. UPDATING THE SW The procedure is activated by pressing the top right - hand corner, the bottom left - hand corner and the bottom right - hand corner of the screen in that sequence when th e equipment is in Stand - By, as shown in the figure below . A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: In order to access the menu, enter the password 2502 and press the ENTER key in order to confirm, ESCI in order to quit. For the following menu, please refer to the relevant chapter in the VISIO manual.

77. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.19 6.9. MESSAGE ON DISPLAY “ THE EQUIPMEN T IS LOCKED (COM)” This error message can be caused by loss of communication between the High Lit and Low Kit and a 'possible interruption during SW loading/upgrade. The error is displayed by a massage and stored in the “ Errors Log ” section. To reinstate communications between the lower and upper assemblies: (1) Check that cables ELT - 06 and ELT - 07 is correct, using the Test Box Excite and replace if necessary . (2) Try replacing the Brake Board and the CPU/ARM Board in turn, and check whether the communication wo rks. If you replace Brake Board, check that its SW version is updated, otherwise install the last version .

63. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.5 6.2. TROUBLESHOOTING MENU : VISIO MODEL The procedure is activated by pressing the top right - hand corner, the bottom left - hand corner and the bott om right - hand corner of the screen in that sequence when the equipment is in Stand - By, as shown in the figure below. A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number key board: Enter the password 2501 and press the ENTER key to confirm or EXIT to quit. By selecting the key which is highlighted in red, you will gain access to the TROUBLESHOOTING menu: For the following menu, please refer to the relevant chapter in th e VISIO manual.

96. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.38 6.15.2. H AND S ENSOR HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR usin g the hand sensors. This due to a lot of possible causes which could fake the “quality” of the contact between the human skin and the HS plates, as: hands only just washed or particularly dry, acidity of the skin and/or a particular body fat mass index. Fo r these people it’s suggested to wear the chest belt transmitter. HS CORRECT USE: Grasp both the upper and lower plate avoiding to clench them too hardly. Avoid to wash the hands using soaps that can dry the skin too much. THE TELEMETRIC HR SIGNAL IS INCORRECT (Hand Sensor) Check the state of wear of cable. The problem is f ixed? OK. NO 1 YES OK. NO Check the HS Board SW v ersion and the grounding of the receiv er. The problem is f ixed? YES HS def ectiv e. Replace it. 2

118. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.20 To assemble a new keyboard: 1. Remove the backing film which protects the adhesive. 2. Insert the connector in the special slot on the display and connect it to the ARM Board. 3. Apply the adhesive part, starting from the left and working toward the right, without bending the keyboard. 4. Remove the protective film. The keyboard assembly procedure can only be carried out once, because disassembly damages the tracks and keys. When reassembling the keyboard, make sure that none of the keys are bent or remain pushed in. After the reassembly of the Display, check the proper functioning of new keybo ard, as described at the paragraph: 6.1.4.1 “ Man. Keyboard Test ”.

179. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.23 9.4. CONFIG.: VISIO - VISIOWEB USER MENÙ The procedure is activated by pressing the top right - hand corner, the bottom left - hand corner and the bottom right - han d corner of the screen in that sequence, in Stand - By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: Enter the password 2406 an d press the ENTER key to confirm or EXIT to quit. A menu will then appear which will provide access to the following sub - menus: For the following menu, please refer to the relevant chapter in the VISIO manual.

47. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.15 3.12. BRAKE CONTROL 3.12.1. M ECHANICS The motion of the pedals imparts a rotation to the primary shaft via the belts connected to the 2 pedals. The primary shaft is connected to the secondary shaft and so to the brake, by means of a belt. The speed sensor attached to the frame detects the heads of the screws which secure the di sk to the flywheel, and generates a signal proportional to the speed. 3.12.2. C ONTROLS The control block diagram is as follows: ARM/CPU BOARD BRAKE BOARD BRAKE Excitation current RS-485 CN18/ CN9 CN2 CN4 Speed Sensor CN2 Green LED Pulses To obtain a given exercise effort level, the display board sends the required value of exercise speed in rpm per minute to the Brake board via the RS - 485 serial link. Based on the commands received the brake board will then apply the appropriate excitation current to the brake winding, which generates an electromagnetic field. When the brake interface board receives the signal to generate resistance, the green LED illuminates.

51. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 4.1 4. ACCESSORIES 4.1. CARDIO THEATER CONNE CTION Only for LED version The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C - Safe board. The Cardio Theater unit must be provided with a power cable having the following pin - out: RJ45 Connector Signal 5 +5Vdc 7 Ground WARNING: for the numbering of the pins, on RJ45 connector, please refer to the di agram below:

69. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.11 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Check if the fuse on the ELT - 01 cable is whole. If necessary replace the F5A fuse (A) indicated in the figure follows. (2) Clean the contacts of fuse holder inside of the fuse housing, highlight in the figure follows: Figur e 6.3 - 1 At the end, to check if the contacts inside of the fuse housing are intact and functioning, check the continuity of red cable (V+ battery). Carry out the measure on the CN3 connector of Brake Board and on the faston connector of battery. The result sh ould be 0Ω (ohm). Figure 6.3 - 2

104. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.6 7.2.1.2. C - Safe board (B) Figure 7.2 - 3 1. Disconnect from the ARM boa rd the connector highlighted in the figure. 2. Remove the hot glue that fix the board on the casing and remove the C - Safe board (B) , sliding it upward. During the reassembly, use the hot glue to fix the C - Safe board. To reassemble the C - Safe board, carry out the above steps in reverse order.

180. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.24 9.5. SERVICE MENU CONFIG.: VISIO - VISIOWEB The procedure is activated by pressing the top right - hand corner, the bottom left - hand corner and the bottom right - hand corner of the screen in that sequence, in Stand - By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: Enter the password 2501 and press the ENTER key to confirm or EXIT to quit. A menu will then appear which will provide access to the following sub - menus: For the following menu, please refer to the relevant chapter in the VISIO manual.

189. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 12.1 12. SCHEDULED MAINTENANC E To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the type of service and t o who they need to be performed: • ORDINARY maintenance operation : The ORDINARY maintenance operations can be performed by the club manager. They do not require any kind of technical knowledge, they only consist of simple external cleaning, for the purposes of general hygiene. • EXTRAORDINARY maintenance operation : The EXTRAORDINARY maintenance operations have to be performed by a TG qualified technician specially trained by Technogym. They consist of the set up, the start up, all the inspections and service operations and the adjustments the machine can need to guarantee a good state of wear and the proper functioning conditions.

45. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.13 3.8. POWER ENTRY MODULE Only for models: POWERED. This is a module consisting of: • power inlet socket; • power outlet socket; • fuse - holder for protecting line voltage and neutral with two 3.15A fast - blow fuses. It is situated on the side of the rear footboard. WARNING: The maximum current extractable from the output of power entry module is 7A. This places an upper limit on the number of machines that can be connected together: do not connect more than N°8 equipments with a 220Vac mains supply and N°5 equipments with a 110Vac mains supply . If other types of machines are connected together, the maximum number is determined by their current draw. 3.9. ALTERNATOR Only for models: SELF - POWERED. The alternator consists of a stator winding whose rotor is put into rotation by the movement of the pedals, generating the voltage necessary for the machine’s operation. Depending on the rate of pedalling and the resulting speed of rotation, it generates an a lternating voltage which ranges from approximately 15 - 17 VAC at about 30 - 35 RPM to over 200 VAC for higher pedalling speeds. Furthermore, analyzing the frequency of the AC voltage generated, it is possible to deduce the speed of rotor’s rotation and then to deduce the user speed.

92. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.34 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCOR RECT 6.15.1. C HEST B ELT CORRECT USE OF THE CHEST BELT: Wear the chest belt taking care the area of contact with the body is humid in order to guarantee it proper works. THE TELEMETRIC HR SIGNAL IS INCORRECT (Chest belt) Are the machines correctly spaced by the required minimum distance? Check the Receiv er Board has been correctly mounted on the machine. Reposition the machines so they are adequately spaced Mount the Receiv er Board in the right way NO YES NO Check the Display SW v ersione and the grounding of the receiv er. 1 2 Chest belt def ectiv e NO NO YES A Check if it works properly using a chest belt y ou are sure it's ok. The problem persists? 3 YES Continued on following page....

66. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.8 6.3.2. SP MODELS 6.3.2.1. The Display does not illuminate Is the user pedal i ng ? Ar e the LEDs on the Di spl ay Boar d l i t on? Ar e the LEDs on the Br ake Boar d, l i t on whi l e pedal i ng ? Cor r ect oper ati on: after 30 seconds wi thout pedal i ng the machi ne swi tches off Repl ace the Di spl ay Boar d THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YES 2 1 B Chack the cabl e that connect the Low Ki t wi th High Kit. Ar e the vol tag es at the output of the Br ake Boar d cor r ect? NO 3 Repl ace the Br ake Boar d YES 4 Continued on following page ...

11. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 1.1 1. GENERAL NOTICES 1.1. INTRODUCTION This documen t is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is es sential for completing the professional training of the operator. In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which illustrate the procedure being described. This manual contains notices and symbols which hav e a specific meanings: WARNING: non observance may result in accident or injury. CAUTION: non observance may cause damage to the machine. Information about the operation in progress. Observa tion about the operation in progress. 1.2. RECOMMENDATIONS Technogym recommends the following steps for planning repair procedures: • Carefully evaluate the customer’s description of the machine malfunction and ask all the necessary questions to clarify the symp toms of the problem. • Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical basis, which must then be integrated by personal experience and attendance at the training courses periodically offered by Technogym. • Ration ally plan the repair procedure so as to minimize the downtime necessary for procuring spare parts, preparing tools, etc. • Access the component to be repaired, avoiding any unnecessary operations. In this regard it will be useful to refer to the disassembly sequence described in this manual.

84. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.26 6.13. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not workin g properly, or if it is not supplied by the CPU/ARM Board. THE MACHINE DOES NOT READ THE TGS Is the vol tag e at the i nput to the TGS r eader cor r ect? Is the vol tag e at the output to the Di spl ay Boar d cor r ect? Repl ace cabl e CBQ- 32 and/or CU132 1 2 YES NO YES Repl ace the Di spl ay Boar d NO A Is the ser i al communi cati on l i nk between the Di spl ay Boar d and the TGS r eader OK? Repl ace the TGS r eader . Is the communi cati on l i nk between the Di spl ay Boar d and the TGS r eader OK? TGS r eader defecti ve 3 3 YES NO YES Repl ace the Di spl ay Boar d NO A Repl ace the Dual TGS r eader

103. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.5 7.2.1.1. ARM board ( A) Figure 7.2 - 2 1. Unplug the connectors highlighted in the figure. 2. Back off the 5 scre ws (c) using a medium Phillips Screwdriver. 1. Remove the ARM board (A) . To reassemble the ARM board, carry out the above steps in reverse order.

87. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.29 THERE IS NO HR SIGNAL (Hand Sendor) Check if the +5Vdc are at the input of the HS board. Are present? ARM/CPU Board def ectiv e. Replace it. 1 NO YES Check if the +5Vdc are at the output of the ARM/CPU board. Are present? HS Board def ectiv e. Replace it. 2 YES NO YES Check the display SW v ersion and the grounding of the HS Board. The problem persists? 3 Check and/or replace the CU365 and CU366 cables YES Check the Hand Senson are correctly connectedat to the Connector Board. NO ok Restore the connections NO 4 Check the connection between Hand Sensor Board and Connector Board is ok. YES Restore the connections NO Continued on following page ...

127. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.29 Figure 7. 7 - 4 6. Back off the 2 screws ( e) , with a medium Phillips screwdriver Figure 7.7 - 5 7. Back off the 3 screws ( f) , on both side of the machine, using a medium Phillip screwdriver 8. Ba ck off the 2 screws ( g) , with a 4mm hexagonal wrench. 9. Remove the guard.

136. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.38 Figure 7.11 - 7 7. Use an extractor, to remove the axial suppo rt (i) , as shown in the figure at the side. Figure 7.11 - 8 8. Back off the 4 screws (l) with a 13mm wrench, looking the nut on the opposite side. If necessary replace the primary shaft or the pulley. To reas semble the group, carry out the above steps in reverse order, taking care of the following notes. Continued in following page...

150. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.52 7.16. DISASSEMBLING THE BA T TERY Only for powered version : 500SP and 700SP. Figure 7.16 - 1 Carry out the operations described in paragraphs: 7.7.2. “ Brake box cover guard ” and 7.7.3. “ Front guards ”. 1. Disconnect the 2 Faston highlighted in the figure 2. Remove the battery. To reassemble the battery, carry out th e above steps in reverse order

72. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.14 2 NO Is the vol tag e at the i nput of the Br ake Boar d cor r ect? NO YES Repl ace CU309 cabl e NO Repl ace the power entr y modul e YES Check i f ther e ar e the vol tag es at the output of the Br ake Boar d. YES Repl ace the Br ake Boar d 4 B Check i f ther e ar e the vol tag es at the i nput of the CPU Boar d. Repl ace CPU Boar d NO YES 5 3 Is the vol tag e at the output of the power entr y modul e cor r ect? Repl ace the connecti ng between Hi g h Ki t and Low Ki t NO

113. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.15 7.2.2.7. Headphone Jack (F) Figure 7.2 - 18 1. Unplug the connector highlighted in the figure. 2. Back off the 2 screws (a) using a small Phillips screwdriver. 3. Remove the Headphone Jack (F) . To reassemble the Hea dphone Jack, follows the above steps in the reverse order.

114. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.16 7.2.2.8. Dual TGS reader + USB port (G) Figure 7.2 - 19 1. Unplug the cables highlighted in the figure. 2. Back off the 3 screws (a) using a medium Phillips Scr ewdriver. 3. Remove the TGS group and the USB port (G) , as indicated in the figure at the side. To reassemble the Dual TGS reader and the USB port, follows the above steps in the reverse order.

115. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.17 7.2.2.9. iPod Docking Station (H) Figure 7.2 - 20 1. Lift the Docking Station covering cap up and back off the screw (a) using a medium Phillips screwdriver Figure 7.2 - 21 2. Unplug the cable highlighted in the figure and remove th e iPod Docking Station (H) . To reassemble the iPod Docking Station, follows the above steps in the reverse order.

156. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 8.4 8.4. THE MACHINE IS NOT F LAT This problem may be due to the positioning of the machine on a not flat surface. To solve this problem it is necessary to act on foot adjustment. Figure 8.4 - 1 The equipment is levelled by adjusting the two front feet and the two rear feet: 1. Screw the foot (a) in or out until the frame is in a stable position. 2. Adjustment made to tighten the cou nter - nut (b) .

170. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.14 TECHNICAL CONFIGURATION OPERATING D AT A L OW K I T MEN U L OW K I T P AR AM . HIGH KIT VERSION STANDARD SETTI N GS ERRORS LOG KEY READER VERS. BOOT VERSION To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item. To modify a parameter value, it is necessary to pre ss the ENTER key: when the current parameter value starts to blink, press the CLEAR key to erase the current value and then use the number keys to enter the desired new value. Save the changes made by pressing the ENTER key. To cancel the operation, press the CLEAR key for a few seconds. The various parameters are described below.

85. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.27 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in deta il below: (1) In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12Vdc. (2) As for step (1) but across pins 1 and 8 of connector CN19 (CPU Board) or on the CN7 connector (ARM Board). (3) Use the serial communications test described at paragraph: 6.1.3.3 “ Serial Ports Test ”. If you replace ARM/CPU Board, check that its SW version is updated, otherwise install the last v ersion.

132. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.34 7.9. DISASSEMBLING THE BR AKE BOX Figure 7.9 - 1 Carry o ut the operations described in paragraph : 7.7.2. “ Brake box cover guard ”. 1. Back off the 2 screws ( a) , with a 4mm hexagonal wrench. Figure 7.9 - 2 2. Disconnect the 4 connectors highlighted in the figure at the side. 3. Replace the brake board if needed. To reassemble the brake box, carry out the above steps in reverse order.

55. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 5.1 5. INSTALLATION INSTRUC TIONS 5.1. SPECIFICATIONS AND R EQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user. 2. The place of installation is free of dust and sand. 3. The place of installation meets the operating temperature and humidity conditions specified in paragraph: 2.6. “ Ambient specifications ”. 4. The machine is not positioned close to sources of heat, sources of electromagnetic noise (television sets, electrical motors, antennas, high voltage lines, household appliances, etc...) or medical equipment . 5. To eliminate any interference with the cardio receiver, no transmitters should be placed less than 90cm from the display. Only for powered models: 1. The mains voltage must match the value specified on the machine rating plate. 2. The electrical system mus t be correctly earthed. 3. The wall outlet used should be reserved for the machine and have a rating of at least 100VA. 4. The maximum number of machines connected in cascade should be that indicated in paragraph: 3.8. “ Power entry module ”. 5. Position the mains lead of the machine where it will not be underfoot. 6. For the installation of machines equipped with VISIO, refer to the relevant chapter of the manual specific.

82. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.24 6.12. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The Br ake Board is defective. Does the speed sensor send the cor r ect si g nal to the Br ake Boar d? 3 Repl ace the speed sensor ( g ener ator on SP model s) NO Repl ace the Br ake Boar d YES THE SPEED SIGNAL IS INCORRECT 1 YES YES Update the Br ake Boar d SW. Is the speed si g nal cor r ect? Defecti ve SW NO Car r y out the Standar d Setti ng pr ocedur e 2

125. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.27 Figure 7.6 - 3 For each leve r sensor: 1. Back off the 4 screws ( b) using a small Phillips screwdriver. Figure 7.6 - 4 2. Lift up the top sensor. 3. Remove the lower sensor. 4. To disconnect the sensors, unplug the two faston and the connector ( c) of the touch sensor indicated in the figure. To reassemble the sensors, carry out the above steps in reverse order.

145. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.47 7.14. DISASSEMBLING THE FL YWHEEL AND BETL TENSIONER 7.14.1. P OWERED MODELS Only for powered models : 500, 700 and 700VISIO. Figure 7.14 - 1 Carry out the operations described in paragraph: 7.7.1. “ Rear guard ”. 1. Loosen t he transmission belt, with a 17mm wrench, as highlighted in the figure. Figure 7.14 - 2 2. Mark the position of pillow blocks, as shown in the figure. 3. Back off the 4 screws (a) that supports the flywheel, with an 8mm hexagonal wrench, locking the nut on the opposite side. Continued in following page...

149. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.51 7.15. DISASSEMBLING THE SP EED SENSOR Only for powered version : 500 , 700 and 700VISIO . Figure 7.15 - 1 Carry out the operations described in paragraph : 7.7.1. “ Rear guard ”. 1. Back off the 2 screws ( a) with a medium Phillips screwdriver. 2. Remove and/or replace the speed sensor (b) . To reassemble the speed sensor, car ry out the above steps in reverse order. CAUTION: After completing the reassembly, carry out the adjustment procedure described in paragraph: 8.2. “ Speed sensor positioning ”.

102. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.4 7.2. DISASSEMBLING BOARDS AND COMPONENTS 7.2.1. LED D ISPLAY (ARM B OARD ) Figure 7.2 - 1 Carry out the procedure described in paragraph: 7.1. “ Disassembling the display ”. Place the Display on a work bench: It is now possible to remove the following boards: • The ARM board ( A) ; • The C - Safe board ( B) .

111. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.13 7.2.2.5. CPU board (D) Figure 7.2 - 15 Carry out the procedure described in paragraph: 7.2.2.1 “ Wireless board (A) ” and 7.2.2.2 “ Tuner DVB - T board (B) ”. 1. Unplug the connectors highlig hted in the figure. 2. Back off the 8 screws (a) using a medium Phillips Screwdriver. 3. Remove the CPU board (D) . To reassemble the CPU Board, follows the above steps in the reverse order.

124. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.26 7.6. DISASSEMBLING THE HA ND SENSOR Only for powered version : 700 , 700 SP and 700 VISIO . Figure 7.6 - 1 Turn off the machine and unplug the mains lead from the wall outlet. For each handle sensor: 1. Back off the 2 screws ( a) using a small Phillips screwdriver. Figure 7.6 - 2 2. Lift up the top sensor. 3. Remove the lower sensor. 4. To disconnect the sensors, unplug the two Faston indicated in the figure. Continued in following page...

173. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.17 9.3.4. O PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA Press ENTER . This function is structured as follows: OPERATING DATA Life Kit H Life Brake WRITE TO LOW KIT ? READ FROM LOW KIT ? Life Kit L Tot. Km KJ In addition to the machine usage data, this function also includes the 2 sub - functions described below: 9.3.4.1. Read from low kit To read the parameter values from the low kit memory and view them on the display, scroll using the +/ - keys until the display shows: READ FROM LOW KIT ? Press ENTER to read the errors from the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

21. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.9 2.8.2. S ELF - P OWERED MODEL 500S P (ARM B OARD ) BA T T ERY ALTERNATOR Patch Conn. BA T T ERY I NPUT C HA RGE ELT-01 DISPLAY A RM BOA RD CBQ-13 KEYBOA RD C-SAFE BOARD CN8 CN1 CN9 CN1 CN2 BRA KE BRA KE BOA RD CN3 CN4 CN1 CN2 Patch Conn. CN3 Patch Conn. Patch Conn DUAL TGS READER CN7 C BQ- 32 CU132 CN1 HR C A RDI O REC EI V ER CN1 ELT-16 Power Serial ELT-02 ELT-07 ELT-05 Patch Conn. 2 Patch Conn. 1 ELT-04 ELT-06

80. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.22 6.11. THE RESISTANCE IS IN CORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; • the Brake Board is defective; • the brake is defective. Ar e the mechani cs of the machi ne i n g ood condi ti on? Does the Br ake Boar d output the cor r ect cur r ent to the br ake wi ndi ng ? Repl ace the Br ake Boar d NO Repl ace the Br ake wi ndi ng YES THE RESISTANCE IS INCORRECT 2 Repai r the faul ty mechani cal par ts NO Car r y out the " Speed si g nal i s Incor r ect" tr oubl eshooti ng pr ocedur e 3 Car r y out the Standar d Setti ng pr ocedur e 1 YES

75. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.17 6.8. THE IPOD DOES NOT WO RK Only for VISIO models. Is the iPod detected by the machine? YES SI THE iPOD DOES NOT WORK 1 Enter the audio/video files lists. Can you see the list of all the files uploaded on the iPod? Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection. Is the iPod detected by the machine? OK YES Is the voltage at the input of the docking station correct? Replace the docking station board YES 5 NO 6 NO A Update the iPod SW version Has been the device enabled from the proper function in the user menu? Enable the iPod NO 4 7 NO Continued on foll owing page....

153. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 8.1 8. AD JUSTMENT 8.1. BELT TENSION Figure 8.1 - 1 1. Back off the nut ( a) with a 17mm wrench. 2. Adjust the tension acting on the screw ( b) with a 17mm wrench, as indicated by arrows in figure. 3. Tighten the nut (a) again. F igure 8.1 - 2 CAUTION: The right tension of belt must be 230Hz±10Hz . If the belt is new, the measure “X” should be approximately 51mm.

20. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.8 2.8. WIRING DIAGRAMS 2.8.1. P OWERED MODEL 500 (ARM B OARD ) DISPLAY A RM BOA RD C BQ- 13 KEYBOA RD C-SAFE BOA RD CN8 CN1 CN9 CN1 CN2 BRA KE BRA KE BOA RD CN4 CN3 CN1 CN2 S P EED SENSOR' Patch Conn. CN3 Patch Conn. Patch Conn. DUA L TGS REA DER CN7 C BQ- 32 CU132 CN1 HR C A RDI O REC EI V ER CN1 ELT-16 P OWER ENT RY M ODUL E VAC CU128 Power Serial ELT-02 ELT-07 ELT-05 Patch Conn. 2 Patch Conn. 1 ELT-04 ELT-06

33. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.1 3. PRINCIPLES OF OPERAT ION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below : DISPLAY LED DISPLAY DISPLAY BOARD C-SAFE BOARD HS RECEI VER BOARD DUAL TGS READER KEYBOARD HAND SENSOR (L) TOUCH SENSOR (L) TOUCH SENSOR (R) VISIO DISPLAY TOUCH SCREEN HAND SENSOR (R) W I RELESS BOARD DIGITAL TV BOARD iPod Doking Station Antenna Inlet USB POWERED VERSION POW ER ENTRY MODULE BRAKE BOARD VAC SPEED SENSOR BRAKE SELF-POWERED VERSION BRAKE BATTERY BRAKE BOARD INPUT BATTERY CHARGE External power supply HR RECEI VER BOARD

49. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.17 3.12.3. T HE SIGNALS INVOLVED The machine uses the following control signals: • RS - 485 Signal This is a digita l signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state. • Excitation current This is the current generated by the Brake Board ( pins 1 - 2 of connector CN2 ) which supplies the brake winding. The current supplied is a function of the adjustment algorithm. • Pulses This is the signal produced by the speed sensor, and has the waveform shown in the figure below: Figure 3.12 - 1 The signal enters the Brake Board ( pins 3 - 4 on connector CN2 ), where it is used to determine the speed value ( RPM )that is sent to the Display Board via the RS - 485 serial link. This signal can also be measured qualitatively using a multimeter. The voltage measured across the sensor termi nals should be 0Vdc when the machine is stopped, and should increase to a few hundred mV during pedal movement: the higher the speed, the higher the measured voltage. Since on the SP models the speed is calculated on the VAC generated by the alternator, it’s not possible to measure or monitoring this signal using a multi meter.

142. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.44 Figure 7.12 - 10 10. R emove the pin (l) indicate in the figure (A) with a 6mm hexagonal wrench and lock the ring nut on the opposite side with a 2 0 mm ring nut spanner, as highlight in figure (B) . ATTENTION: During reassembly lock down the ring nut using a torque wrench settin g of 62Nm. Figure 7.12 - 11 11. Release the front lever (m) . During the reassembly place the 3 washer on the lever side and 1 washer on the internal side, as shown in the detail. Continued in following p age...

131. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.33 Figure 7.8 - 4 7. Remove the lever (g) since the constraint shown in Figure, using a 6mm hexagonal wrench and look the opposite ring nut with a 25mm ring nut spanner and a Ratchet wrench. ATTENTION: During reassembly lock down the ring using a torque wrench setting of 44Nm. Figure 7.8 - 5 The bearings are press assembled and lock with a Seeger To reassemble the lever, carry out the above steps in reverse order. Figure 7.8 - 6 CAUTION : In case is necessary to remove the pin (h): d uring the reassembly take care that the “X” measure , between the fulcrum of (h) and (i), is the same on the both side so to guaranty the lever parallelism .

147. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.49 7.14.2. S ELF - POWERED MODELS Only for Self - powered models : 500SP and 700SP. Figure 7.14 - 6 In order to bring the flywheel group on a workbench, carry out the operat ions described in paragraph: 7.14.1. “ Powered models ” disconnecting the 3 Faston highlight in the figure. Bring the flywheel group on a work bench, as for the powered v ersion: Figure 7.14 - 7 1. Back off the 2 screws (a) with a 4mm hexagonal wrench. 2. Remove the covering plate (b) . Continued in following page...

78. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.20 6.10. THERE IS NO RESISTAN CE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the Brake Board is not gene rating current; • the brake is defective. Does the Br ake Boar d suppl y tensi on at the br ake? THERE IS NO RESISTANCE Ar e the Watt and SPM val ues shown on the di spl ay di ffer ent fr om zer o? NO YES 1 Car r y out the "The speed si g nal i s i ncor r ect" tr oubl eshooti ng pr ocedur e Repl ace the Br ake Boar d YES Is ther e the tensi on to the i nput of the br ake? NO Repl ace the Br ake YES Repl ace connecti ng cabl e NO 3 YES Is the r esi stance on the Br ake wi ndi ng mor e or l ess 5 Ohm? Repl ace the Br ake NO 2 SELF-POWERED

141. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.43 Figure 7.12 - 7 6. Back off the 4 nut (h) with a 10mm socket wrench. 7. Remove the footboard. Fig ure 7.12 - 8 8. Back off the 4 screws (i) with a 4mm hexagonal wrench. ATTENTION: During reassembly lock down the screws using a torque wrench setting of 15Nm, (not overly so as not to damage the plastic). Fi gure 7.12 - 9 9. At this point it’s possible to release the footboard lever from the front connection mechanism. Continued in following page...

154. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 8.2 8.2. SPEED SENSOR POSITIO NING Only for powered version (500, 700 e 700WTV ). Figure 8.2 - 1 1. Loosen the 2 screws ( a) and move the speed sensor support (b) laterally, as indicated by arrows. Figure 8.2 - 2 2. Adjust the speed sensor so t hat it is 0.7 mm from the screws heads (c) on copper dick. 3. Tighten the screws (a) again.

117. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.19 7.3. DISASSEMBLING THE KE YBOARD / TOUCH SCREE N 7.3.1. LED K EYBOARD Figure 7.3 - 1 Carry out the procedure described in paragraph: 7.1. “ Disassembling the display ” to the point (3) . Place the display assembly on a work be nch: 1. Unplug the connector (a) . After the reassembling of the board, remember to fix the keyboard connector using a drop of hot glue. 500 model Figure 7.3 - 2 700 model Figure 7.3 - 3 2. Use a sharp tool to lift up and detach a corner of the keyboard then remove the keyboard. Continued on following page ...

164. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.8 9.2. USER MENU CONFIGURAT ION: 700LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369 . ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm. At this point the machine display begins showing the current configur ation, structured as in the diagram below: USER MENU (700LED) Language Pause time MAX time Distance TGS Keys HR Edit Messages Default config. Format P&P Change Mess.Lang. Languages SN Custom Mess. Cooldown time To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item; confirm the choice by press ing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

192. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 12.4 12.2.8. C HECKING THE DISPLAY 1. Check the operation of all the keys on the keyboard. 2. Check the operation of all the LEDs and the buzzer. 3. Check VISIO Touch Screen calibration. 12.2.9. C HECKING THE WIRING A ND CONNECTIONS 1. Check the condition of all the cables: • External conditions; • Possible rusting of the connectors; • Ele ctrical continuity of the individual wires; • Isolation of the individual wires toward ground. 2. Repair and/or replace any non - conforming wires. Check the condition of the fuses using a tester.

110. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.12 7.2.2.4. LCD Inverter (C) Figure 7.2 - 13 1. Unplug the co nnectors highlighted in the Figure. 2. Back off the 4 screws ( a) , using a medium Phillips Screwdriver. 3. Remove the LCD inverter cover (b) . Figure 7.2 - 14 4. Unplug the 4 connectors highlighted in figure. 5. Remo ve the LCD Inverter board (C) . To reassemble the Tuner Boards, follows the above steps in the reverse order.

139. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.41 7.12. DISASSEMBLING THE PL ATFORM LEVER Figure 7.12 - 1 Carry out the operations described in par agraph: 7.7. “ Disassembling the guards ”. 1. Back off the screw (a) , with a 10mm hexagonal wrench, locking it on the opposite side. Figure 7.12 - 2 During the reassembly insert first the bolt (1) and on the opposite side the washer (2) and the nut (3). Figure 7.12 - 3 2. If necessary, replace the be aring (b) : removing the internal snap - ring (c) . Continued in following page...

178. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.22 9.3.7.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE Press ENTER , the following message appears: FAULT=XX In case of FAULT=00, the board is not in an error condition. 9.3.8. H IGH KIT VERSION This function displays the SW version of the display. To do this, when the display shows: HIGH KIT VERSION Press ENTER , the message that identifies the SW version, will appear. 9.3.9. BOOT VERSION This f unction displays the BOOT version. To do this, when the display shows: BOOT VERSION Press ENTER to display the message which identifies the BOOT version. The Boot Version parameter displays the boot SW version of display HW. The boot is the part of the SW, which allows uploading on the display the TG program. This parameter is just a visualization of the SW version and it can not be modified or updated. 9.3.10. K EY R EADER V ERSION This function displays the KEY READER VERSION. To do this, when the display shows: KEY READER VERSION Press ENTER to display the message which identifies the KEY READER version.

53. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 4.3 4.3. MONITOR PLUG FOR C - SAFE PORT When the plug code 0WC00639AA is fitted into any one of the C - Safe ports on the machine, the corresponding LED should illu minate to indicate the presence of the 5Vdc supply on the port. During the C - Safe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly. 4.4. VISIOWEB UPGRADE 4.4.1. VISIO VS VISIOWEB The 2 product versions differ mainly for 2 reasons, one it’s about its functionality while the second it’s about a technical characteristic.. They are briefly detailed below: 1. On machines with VISIOWEB display it is pos sible for the user browsing and use internet services during the training session; 2. VISIOWEB has been developed on Linux instead of Windows CE used for VISIO . This difference can not be noticed by the final user because on both the product versions there i s the same user interface and just few steps of the net configuration are different. 4.4.2. VISIOWEB UPGRADE FOR VISIO MODELS It is possible to upgrade an equipment from VISIO to VISIOWEB through a specific SW upgrade procedure, using the proper USB recovery sti ck and a correct configuration for internet service (if the infrastructure has been properly arranged). The code to be used for this upgrade ATS600 CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified engineer.

133. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.35 7.10. DISASSEMBLING THE HAND SENSOR Only for powered version : 700, 700SP and 700V ISIO . Figure 7.10 - 1 Carry out the operations described in paragraph : 7.7.2. “ Brake box cove r guard ”. 1. Back off the 2 screws (a) that fixes the Brake Box at the frame, with a 3mm hexagonal wrench. 2. Remove the brake box. Figure 7.10 - 2 3. Remove the board (1) and (2) , through the plastic clip - s and ( b) and/or remove the glue or the adhesive, replace if it’s necessary. To reassemble the hand sensor board, carry out the above steps in reverse order.

135. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.37 Figure 7.11 - 4 Take note about the measure “X” on the tighten device adjusting bolt. Figure 7.11 - 5 4. Loosen the nut (f) and the bolt (g) , with a 17mm wrench; to loosen the tension on the belt. Figure 7.11 - 6 5. Mark the position of the pillow blocks using a pen. 6. Unscrew the nut (h) using a 17mm wrench, locking the bolt on the opposite side, as shown in the figure at the side. AVVERTENZA: If work ing on plastic support, pay attention to lock down the screws, using a torque wrench setting of 20Nm and no more. Continued in following page...

40. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.8 3.3.10. O PTIONAL A CCESSORIES 3.3.10.1. iPod docking station It is the device that allows to plug & store iPod models, in a safe docking station and to control it from the ACTIVE Wellness TV interface. With the docking station, developed for the full compatibility with iPod, it is possible to power, recharge and fully control it from the touch screen of the machine. In the following table, all the compatible iPod (APPLE) models: iPod 5th gen. iPod Classic iPod mini iPod Nano iPod Touch iPhone 3.3.10.2. Client USB port This is an additional port which can be installed on the VISIO Display, a nd makes available a USB port for connecting to external devices. The user can connect USB devices for playing a vast range of multimedia files, including: mp3, wma, wav, wmv, MPEG2, MPEG4, DivX, XVID jpg . 3.3.10.3. Dual TGS reader It’s the device which allows the m achine to interact with the Wellness System. This board enables the machine to read the user's TGS key for performing workouts programmed with the proper SW of the Wellness System. With Dual TGS reader it is possible to use both the Botom and the Mifare TG S keys .

129. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.31 7.7.3. F RONT GUARDS Figure 7.7 - 9 Carry out t he operations described in paragraph : 7.7.2. “ Brake box cover guard ”. 1. Remove the guard (a ) unhook the tabs in the direction indicated by the arrows. 2. Pull it out from the top. Figure 7.7 - 10 3. Back off the screws (b) , on either side of the machine using a 4mm hexagonal wrench Figure 7.7 - 11 4. Back off the 4 screws ( c) using a 4mm hexagonal wrench m. 5. Remove the two lateral guards. To reassemble the guards, carry out the above steps in reverse order.

144. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.46 7.13. DISASSEMBLING THE BR AKE WINDING Figure 7.13 - 1 Carry out the operations described in paragraph: 7.7.1. “ Rear guard ”. 1. Disconnect the 2 Faston highlighted in the figure. Figure 7.13 - 2 2. Back off the screw (a) with a 4mm hexagonal wrench, on both sides. 3. Remove the brake winding from the bottom and replace if necessary. To reassemble the brake winding, carry out the above steps in reverse order. After completi ng the reassembly, carry out the adjustment procedure described in paragraph : 8.3. “ Brake winding positioning ”.

100. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.2 7.1.2. 700 AND 700SP VERSION Figure 7.1 - 4 Turn off th e machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1 - 5 2. Unplug the connector highlighted in the figure at the side. 3. Remove t he Display. Figure 7.1 - 6 4. Back off the 2 screws ( b) , using a 8mm hexagonal wrench, for remove the rear support of the Display. To reassemble the LED Display, carry out the above steps in reverse order.

108. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.10 7.2.2.2. Tuner DVB - T board (B ) Figure 7.2 - 9 1. Back off the 3 screws (a) usi ng a medium Phillips Screwdriver. 2. Remove the protection guard of Tuner board (b) . Figure 7.2 - 10 3. Back off the 3 spacers (c) . 4. Lift up the black tab and disconnect the flat cable (d) . 5. Remove the Tuner Boar d (B) . To reassemble the Tuner Board, follows the above steps in the reverse order.

175. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.19 9.3.5. E RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG Press ENTER . This function is structured as follows: ERRORS LOG Error 10 Error 1 RESET ERRORS ? READ FROM LOW KIT ? ....................... COM.Fault In addition to the error history log, this function also includes the 3 sub - functions described below: 9.3.5.1. Read from low kit To read the errors stored in low kit memory and view them on the display, scroll using the +/ - keys until the display shows: READ FROM LOW KIT ? Press ENTER to read the errors from the low kit, and return to the upper menu level by pressing CLEAR for a few seconds. 9.3.5.2. Reset E rrors To clear the error history in both the low and high kit memory, scroll using the +/ - keys until the display shows: RESET ERRORS ? Press ENTER to clear the error history logs, and return to the upper menu level by pressing CLEAR for a few seconds.

99. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.1 7. DISASSEMBLY OF COMPO NENTS 7.1. DISASSEMBLING THE DI SPLAY 7.1.1. 500 AND 500SP VERSION Figure 7.1 - 1 Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1 - 2 2. Unplug the connector highlighted in the figure at the side. 3. Remove the Display. Figure 7.1 - 3 4. Back off the 2 s crews ( b) , using a 8mm hexagonal wrench, for remove the rear support of the Display. To reassemble the Display, carry out the above steps in reverse order.

112. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.14 7.2.2.6. LCD (E) + Touch Screen Figure 7.2 - 16 Carry out the procedure described in paragraph: 7.2.2.5 “ CPU board (D) ”. 1. Back off the 6 screws (b) using a medium Phillips Screwdriver. 2. Remove the LCD Inverter as described in the paragraph: 7.2.2.4 “ LCD Inverter (C) ”. 3. Remove the LCD group completely. Figure 7.2 - 17 4. Carefully overturn the LCD group. 5. Back off the 2 screws (c) on the both side, using a medium Phillips Screwdriver. 6. Remove the LCD (E) from the support plate. To reassemble the LCD and the Touch Screen, follows the above steps in the reverse order .

155. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 8.3 8.3. BRAKE WINDING POSITI ONING Figure 8.3 - 1 Carry out the operations described in paragraph: 7.7.1. “ Rear guard ”. 1. Loosen the 2 screws ( a) with a 17mm wrench. 2. Move the brake winding plate support (b) , horizontally as indicated by arrows, so that the copper disk is centred on the brake winding, using a 1mm thickness gauge. 3. Tighten again the screws. ATTENTION: To correctly adjust the brake position, test the machine at high levels and check that the flywheel it is not touching on it. WARNING: Use a flatness comparator to check the copper disk flatness, the permissible margin is ± 0.15 mm.

48. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.16 The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force that tends to brake its motion. Thi s generates the exercise resistance. The higher is the value of current generated from the Brake Board on the winding, the greater is the resistance produced. Furthermore, with the same excitement of the brake, the higher is the rotational speed of the di sc, the greater is the resistance produced. Due to the eddy currents, energy is dissipated on the brake disk in the form of heat. The control on the CURRENT is of type CLOSED LOOP . The Brake Board calculates the current value to send on the winding of the brake, it controls the supply with a special driver circuit, and finally checks the actual presence on the brake circuit through reading and A/D conversion of current signal read. Control over the Resistance actually p resent on the pedals ( effective user torque ) is Open Loop . The system (Brake Board) + (brake) provides no adjustment to calibrate the resistance value produced, but only using the braking table stored in the Brake Board. The accuracy of the braking system has a tolerance of ± 10%. During the movement, the speed sensor detects the heads of the brake disk fixing screws, and produces a speed feedback signal that is sent to the Brake board. The brake board will adjust s the excitation current of the brake windi ng so that the speed detected by the speed sensor is equal to the set value. If the brake board does not receive a speed signal, which indicates that an exercise session is in progress, the machine will not produce any resistance. During the movement, th e brake board monitors for possible malfunctions. The errors which can occur are: Error Code Description 1 OVERHEATING: this condition occurs when the temperature detected by the sensor on the circuit board exceeds 90°C. 8 OVERVOLTAGE: this condition oc curs when the +12Vdc voltage goes above 13.7Vdc (only on the 500, 700 and 700WTVmodels). In all that cases, the Brake Board interrupts the supply of current to the brake, the green LED changes from being steadily on to blinking and sends an error message to the Display Board which displays the “THE EQUIPMENT IS BLOCKED CONTACT TECHNOGYM TECHNICAL SUPPORT (X)” where “X” represents the Error Code detected.

59. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.1 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: START T his type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction. Decision This type of box represents a decision point in the troubleshooting procedure. It typicall y contains a description of the CHECK to be made, with an outcome that is either a positive (YES) or negative (NO) response. Action This type of box is a step in the troubleshooting procedure where an ACTION must be carried out. It t ypically contains a description of the ACTION necessary to resolve the problem Therefore, after executing the specified ACTION: 1. Check whether the problem has been resolved; 2. If the problem persists, it is recommended to resume the troubleshooting procedur e from the point before the action was carried out. Note Clarification of the operation in progress or that will be below 1 A circled number (such as that shown on the left) next to a box of the troubles hooting procedure indicates that more detailed instructions for performing that particular check or action are provided below the flowchart. A A circled letter (such as that shown on the left) is used to mark a point in the proc edure. Typically, this indicator is used in page changes. The connectors indicated in the following pages, refer to 700 powered models Boards, unless otherwise indicated.

61. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.3 MAN.KEYBOARD TEST TROUBLESHOOTING I2C Devices Test AUTOMATIC TEST MANUAL TEST LED Test SERIAL PORTS TEST CSafe COM Test TGS COM Tes t Low Kit COM Test To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds. The tests are divided into two groups: Automatic and Manual , and the prompt for a choice appears immediately on accessing the troubleshooting menu. 6.1.3. A UTOMATIC T EST The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, pres s ENTER to initiate the test and then await the result. Press ENTER again to continue, and use the CLEAR key to return to the higher menu level, holding it down for a few seconds. The various tests are described below. 6.1.3.1. I2C Devices Test The I2C Devices test checks the communication following the 32K and 256K. The test can have outcomes: • “Test Successful, press Enter to continue” : Signifies that the transmission and reception of data packets between the I2C devices and the display board was completed success fully. • “EEPROM Error, press Enter to continue” : Signifies that the display board is having problems communicating with its memories.

101. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.3 7.1.3. 700VISIO VERSION Figure 7.1 - 7 Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips Screwdriver. 2. Lower the guard (b) . Figure 7.1 - 8 3. Back off the 2 screws (c) using a 3mm hexagonal wrench, on both side. Figure 7.1 - 9 4. Unplug the connectors highlighted in the figure at the side. 5. Remove the Disp lay. CAUTION: Connect the network cables (on the left in the photo) correctly, because they may not be inverted. To reassemble the VISIO Display, carry out the above steps in reverse order.

123. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.25 Figure 7.5 - 4 1. Back off the 4 screws (e ) using a 4mm hexagonal wrench. 6. Remove the lower tray bracket. Figure 7.5 - 5 2. Back off the 6 screws (f ) with a 6mm he xagonal wrench ( back off the 3 at the right side or at the left side depending on the handlebar you want to remove ). 3. Remove the handgrips. In case of a 700 machine, before disassembly the levers, d isconnect the Hand Sensor cables leaving from upright, down when to come out. To reassemble the handgrips, carry out the above steps in reverse order.

151. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.53 7.17. DISASSEMBLING THE FO OTBOARDS, POWER ENTR Y MODULE AND WHEELS Figure 7.17 - 1 Front Footboard: Carry out the operations described in paragraph: 7.7.3. “ Front guards ”. 1. Turn the machine on one side. 2. Back off the 6 screws ( a) on the front footboard, with a medium Phillips screwdriver. Figure 7.17 - 2 Rear Footboard: Carry out the operations described in paragraph: 7.7.1. “ Rear guard ”. 3. Back off the 3 screws (b ) on the rear footboard, with a medium Phillip s screwdriver and the 2 screws (c) with a 17mm wrench. Continued in following page...

171. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.15 9.3.3. L OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT P ARAM. Press ENTER . This function is structured as follows: LOW KIT PARAM. Par.13 Par.01 WRITE TO LOW KIT ? DEFAULT SETTINGS ? READ FROM LOW KIT ? ....................... In addition to the 13 configuration parameters, this function also includes the 3 sub - functions described below: 9.3.3.1. Read from low kit To read the parameter values from the low kit memory and view them on the display, scroll using the +/ - keys until the display shows: READ FROM LOW KIT ? Press ENTER to read the errors from the low kit, and return to the upper menu level by pressing CLEAR for a few seconds. 9.3.3.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/ - keys until the display shows: WRITE TO LOW KIT ? Press ENTER to write the parameters to the low kit, and return to the upper menu level by pressing CLEAR f or a few seconds.

126. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.28 7.7. DISASSEMBLING THE GU ARDS 7.7.1. R EAR GUARD Figure 7.7 - 1 Turn off the machine and unplug t he mains lead from the wall outlet. 1. Back off the screws ( a) , on both sides of the machine, using a 4mm hexagonal wrench. 2. Remove the top cover ( b) . Figure 7.7 - 2 3. Back off the 4 screws ( c) using an 8mm hex agonal wrench. Figure 7.7 - 3 4. Back off the screw ( d) , on both sides of the machine, using a 4mm hexagonal wrench. 5. Remove the rear guard. Continued in following page...

138. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.40 Figure 7.11 - 10 9. Place the belt on the pinion (e) , so that the belt is as much aligned as possible with the pulley. 10. Tighten a little bit the belt and rotate the pulley until the belt is routing steadily on the pinion races. 11. Once stabilized the position of the belt, check that it works completely on the tighten device wheel (f) during the rotation CAUTION: In case of the belt, during THE rotation, DOES NOT work completely on the tighten device wheel: repeat the above operations shifting the belt of one race. To reassemble the same belt: tighten again referring to the marks previously done (see at the: Figure 7.11 - 4 ). To assemble a new belt: refer to the para graph: 8.1. “ Belt tension ”.

158. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.2 To scroll through the list of available functions, press the + or – s peed keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds. 9.1.1. L ANGUAGE After selecting a language from the list of those available, all messages subsequently displ ayed by the machine will be in the chosen language. To change the selection, when the display shows the current setting: LANGUAGE: xxx Press the +/ - GOAL keys to select the desired language from the available options. 9.1.2. U NITS OF MEASUREMENT It is possible to choose between EUROPEAN units, kilograms (kg) and ceilometers (km) or IMPERIAL units, Pounds (lb) and Miles (mi). To change the selection, when the display shows the current setting: UNITS : xxx Press the +/ - GOAL keys to select the desired unit of me asurement from the options listed in the table below: U NITS KG <default> POUNDS 9.1.3. M AXIMUM EXERCISE TIME It is possible to set a maximum duration for each exercise, ranging from 1 to 9999 minutes. To change the setting, when the display shows the current ly selected duration: MAX. DURATION : xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and modify t he individual digits. The default value of this parameter is 9999.

109. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.11 7.2.2.3. Tuner board ATSC (B1 ) and ISDB - T (B2) Figure 7.2 - 11 Carry out the procedure described in paragraph: 7.2.2.2 “ Tuner DVB - T board (B) ” at step (4) . 1. Remove the Tuner board ver. ATSC (B1) , or ver. ISDB - T (B2) . Figure 7.2 - 12 2. Back off the 2 screws (a) , using a medium Phillips Screwdriver. 3. Remove the dissipater (b) . To reassemble the Tuner Boards, follows the above steps in the reverse order.

140. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.42 Figure 7.12 - 4 3. Remove the screw (d) that is locking the bar (e) with a medium extractor, as shown in the figure at the sid e. Figure 7.12 - 5 Carry out the operations described in paragraph: 7.7.3. “ Front guard ”. 4. Remove the plug (f) using a small flat Phillip screwdriver, on both the sides. Figure 7.12 - 6 5. Back off the nut (g) using a 17mm wrench, locking the bolt on the opposite side with the same wrench, as shown in the figure. ATTENTION: During reassembly lock down the nut using a torque wrench setting of 40Nm. Continued in following page...

122. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.24 7.5. DISASSEMBLING THE FI XED HANDGRIPS Figure 7.5 - 1 Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 6 screws (a) with a medium Phillip screwdriver. Figure 7.5 - 2 2. Back off the 4 screws (a) with a medium Phillips screwdriver. 3. Lift up the display. Figure 7.5 - 3 4. Loosen the 2 screws (c) with a 8mm hexagonal wrench. 5. Remove the up per tray bracket (d) . Continued in following page...

187. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 11.3 11.2. MECHANICAL TESTING OF SECURITY 11.2.1. C HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboar ds and brake components. In particular, make sure that: 1. The footboard and the levers have been correctly mounted and aligned. Try to exercise on the machine and check the movement is smoothly and do not produce noise; 2. The shafts, the pulleys and all the components of the mechanism have been correctly mounted and aligned. Try to exercise on the machine and check the movement is smoothly and do not produce noise; 3. The brake winding components are correctly assembled. That the pedalling action is always smoo th and silent, even at high effort level. 11.2.2. C HECKING THE ASSEMBLY OF THE GUARDS Check the assembly of the machine guards, making sure that: 1. They are all in place and correctly secured so that no parts of the machine are left exposed that may cause injury to the user. 11.3. START - UP CHECK Following installation and after every technical intervention on the machine, plug it into a power outlet, set the power switch to ON. On power - up the machine performs a self test of the upper and lower assemblies. At the end of this the machine goes into standby, awaiting a keyboard command. To check the correct operation of the machine: 1. Get on the machine; 2. Begin exercising; 3. Check that the displayed speed varies accordingly; 4. Check that the exercise resistance varies when the “+ ” and “ - ” keys and the Fast - Track are pressed and the effort level change from 1 to 25; 5. Put on the heart rate meter and check that the machine correctly reads the heart rate value; 6. Grasp the sensors and check that the machine correctly reads the heart rate value.

34. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.2 3.2. LED DISPLAY BOARDS 3.2.1. ARM B OARD : 500 AND 500SP MODELS The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board. The main functions of the board are: Manages and process signals from: (1) Keyboard; (2) HR receiver; (3) C - Safe Board; Optional: (4) Dual TG S reader (if present). distributes the voltages received from the Brake Board to the display; exchanges, via the RS - 485 serial link to the Brake Board, the commands for controlling the brake; controls the LEDs and the 7 - segment displays which provide feed back about the exercise session. The board includes the following indicator LEDs: LED Colour Description LED1 GREEN if ON the +12 Vdc power supply from the Brake Board correctly reaches the board. LED2 YELLOW if ON the +5 Vdc power supply from the Bra ke Board correctly reaches the board.

121. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.23 Figure 7. 4 - 4 1. Remove the adhesive tape which keep the receiver in its housing. 6. Remove the cable tie and extract the cardio receiver from the protection sponge (e) . Figure 7.4 - 5 2. Extra ct the cardio receiver as shown in the figure (f) and disconnect the connector as shown in the figure (g) . 7. Remove the receiver and replace if it is necessary. Figure 7.4 - 6 3. R ewind the receiver in the spo nge and rewind all in a cable tie for look all. ATTENTION: Position the receiver so that the coil is oriented upward and towards the user, as shown in the figure at the side. To reassemble the cardio receiver, carry out the above steps in reverse order.

134. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.36 7.11. DISASSEMBLY THE PRIM ARY SHAFT AND PULLEY Figure 7.11 - 1 Carry out the operations described in paragraph : 7.7.1. “ Rear guard ”. For remove the pulley on both levers: 1. Back off the screw (a) , with a 10mm hexagonal wrench, looking it on the opposite side. ATTENTION: During reassembly, lock down the screws (a) using a torque wrench setting of 9Nm. Figure 7.11 - 2 2. If necessary replace the bearing (b) removing the internal sna p - ring (c) . Figure 7.11 - 3 3. Back off the screw (d) that looks the bars (e) with a small extractor, as shown in the figure at the side. Continued in following page...

37. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.5 3.3.2. LCD INVERTER This device powers the LCD Display lamps. It recei ves DC power supplies (12Vdc supply and 3.3Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD. 3.3.3. D IGITAL /A NALOGUE TUNER BOARD This is the board for receiving and managing the Audio/Video signal incoming from the antenna; it receives both digital and analogue signals. It is directly connected to the antenna cable, whose signal is then amplified, split between a video and audio channel, encoded by the decoder and processed by a tuner that permits searching and tuning of both TV and radio channels. The data is then sent to the CPU Board where it is processed and managed in order to correctly display it on the LCD Display. LED name Colour Description D4 RED ON if the power supply reaches the board. OFF if the po wer supply does not reach the board. FLASHING :  if loading/starting the SW in the first seconds after it switch on;  During the firmware upload;  In case of HW/SW malfunctioning (and it continue to blink). 3.3.4. I NTEGRATED LAN NETWORK BOARD (W IRED ) The CPU board integrate a LAN network (Local Area Network) which can be used to connect the VISIO device in a local network. The connection should be realised through a UTP cable, with RJ45 connectors cat.5e/6. VISIO device is compatible with LAN networks, which have a max. transmission speed between 10 and 100 Mbps. The integrated network is obligatory in case of use for receiving IPTV stream.

148. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.50 Figure 7.14 - 8 1. Back off the 2 screws (c) with two 5mm hexagonal wrenches, one opposite to the other. 2. Remove the stator group (d) and the belt tension system support (e) on the opposite side. WARNING : During reassembly, lock down the screws (c) using a torque wrench setting of 10Nm and using the LOCTITE 243 . Figure 7.14 - 9 3. Back off the 3 screws (f) with a 4mm hexagonal wrench and the relative flat spring (g) . 4. Remove and/or replace the stator (h) if necessary . CAUTION: The screws (f), should be tightened using a torque wrench setting of 22 Nm . To reassemble the stator, carry out the above steps in reverse order . WARNING: Remember to place all 4 flat springs “g” aga in on the screw (f) ; otherwise you can not tighten properly .

38. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.6 3.3.5. W IRELESS NETWORK BOAR D ( WITHOUT CABLES ) This is a board connected directly to the CPU Board , which enables the VISIO device to connect to a WLAN (wireless local area network) as an alternative to a wired network. The VISIO device has been constructed to be compatible with Wi - Fi technology (and in particular with the IEEE 802.11 b/g standard), which offers a theoretical bandwidth capaci ty of up to 54Mbps over distances dependent on the characteristics of the setting where it is installed. The typical indoor range is 30 m (open space):  Standard: IEEE 802. 11b/g  Frequency band: 2.4GHz  Security protocol: WPA/WPA2 or also less recent ones (e.g. WEP). The WLAN connection may not guarantee the same performance as a wired network. The advantage of Wi - Fi is the absence of cables, but this is also a limitation in terms of protection against interference/disturbance, performance ( the stability of service and bandwidth may be intermittent ) and security ( vulnerability to attacks by hackers) . Where possible, it is in any case preferable to use the wired network. The possibility of using Wi - Fi also depends greatly on the type of service/application that is to be used in VISIO. In particular: • Technogym Communicator: usable with suitable Wi - Fi network • IPTV: NOT usable with Wi - Fi network; for this application, use of a wired network is essential . There are 2 different models of Wi - Fi network board use d by Technogym, one produced by VIA and the other by Billionton . The 2 boards, as you can see in the picture below, are physically different and can be identified one from the other. VIA model Billionton model Whenever you replace the board with a nother that is not the same model, you always have to carry out the “ System recovery ” procedure using the Recovery USB stick.

120. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.22 7.4. DISASSEMBLING THE CA RDIO RECEIVER Figure 7.4 - 1 Turn off t he machine and unplug the mains lead from the wall outlet. 1. B a ck off the 6 screws ( a) using a medium Phillips screwdriver. Figure 7.4 - 2 2. Back of the 4 screws (a) with a medium Phillip screwdriver. 3. Lift up and remove the display from the machine. Figure 7.4 - 3 4. Loosen the 2 screws (c) using an 8mm hexagonal wrench. 5. Remove the upper cover (d) . Continued in following page ...

177. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.21 9.3.6. S TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access t his menu, when the display shows: STANDARD SETTINGS ? Press ENTER , the following message appears: CONFIRM ? Press ENTER again to reset all parameters to their default values, or return to the upper menu level by pressing CLEAR for a few seconds. This function does not alter the language and the TV standard setting. 9.3.7. L OW KIT MENU This function directly accesses the firmware of the brake board. To access this menu, when the display shows: LOW KIT MENU Press ENTER . This function is structured as follows : LOW KIT MENU Low Kit Version Low Kit fault code 9.3.7.1. Low kit version This function displays the brake board firmware version. To access this menu, when the display shows: LOW KIT VERSION Press ENTER , the following message appears: X.Y.Z Where: • X = KERNEL • Y = Brake Board • Z = Brake Table Which identif ies the firmware version.

62. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.4 6.1.3.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buz zer by changing the frequency to produce a variation in the tone of the sound. There is no message displayed concerning the outcome of this test, which must therefore be checked visually. 6.1.3.3. Serial Ports Test The serial ports test checks the communications on the following interface ports: • C - Safe COM test; • Low Kit COM test; • TGS COM test. Using the + and – effort level keys, select the desired test item and confirm by pressing ENTER . The test can have two outcomes: • “Test Successful, press Enter to continue”: This means that the test was completed successfully, i.e. that the communications on the selected serial port are functioning correctly. • “COMx error, press Enter to continue” : This means that the outcome of the test was negative: the message will specify COM1 in the case of the C - Safe COM test, COM2 in the case of communications with the low kit, or COM3 in the case of the TGS COM test. The “TGS COM test” done on machine not provided with the key reader gives a fail outcome. The same if the “ C - Safe COM t est” is done on a machine which C - Safe port is not plugged with the monitor plug described at paragraph: 4.3. Monitor plug for C - Safe port ”. 6.1.4. M ANUAL T EST The tests groupe d under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result. To exit test mode, press and hold down the CLEAR key for a few seconds. 6.1.4.1. Man. Keyboard Test The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing the test by pressing ENTER , the message “ Press all buttons (beep=OK) ” appears on the display. Pressing each key will produce an audible signal; if a key does not produce the beep it means it is not working properly.

152. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.54 Figure 7.17 - 3 Power entry module (only powered models): 1. Back off the 2 screws (a ) , with a 4mm hexagonal wrenc h. 2. Back off the 2 screws (b) with a small Phillips screwdriver, for remove the cover. 3. Remove the power entry module. VISIO models : 4. Back off the antenna cable (c) from the footboards . Figure 7.17 - 4 Wh eels disassembly: 1. Remove the snap ring (a ) on both the sides. 2. Remove the central pin (b) . 3. Remove the wheel and replace if necessary. To reassemble the footboards, the power entry module and the wheels, carry out the above steps in reverse order.

165. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.9 9.2.1. L ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, wh en the display shows the current setting: LANGUAGE : xxx Press the +/ - GOAL keys to select the desired language from the options available. 9.2.2. D ISTANCE It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and miles). To chang e the selection, when the display shows the current setting: DISTANCE : xxx Press the +/ - GOAL keys to select the desired unit of measurement from the options listed in the table below: D ISTANCE KM <default> MLS 9.2.3. M AXIMUM EXCERCISE TIM E It is possible to set a maximum duration for the exercise in minutes, with a value ranging from 1 to 9999. To change the setting, when the display shows the current maximum exercise time: MAX TIME: xxx Press the ENTER key to modify the value: when the current paramete r value starts to blink, press the CLEAR key to erase the current value and then use the number keys to enter the desired new value. The default value of this parameter is 9999. 9.2.4. P AUSE TIME It is possible to set a maximum pause time for each exercise in se conds, with values ranging from 10 to 999. To change the setting, when the display shows the current maximum time: PAUSE TIME : xxx Press the ENTER key to modify the value: when the current parameter value starts to blink, press the CLEAR key to erase th e current value and then use the number keys to enter the desired new value. The default value of this parameter is 60.

157. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.1 9. MACHINE CONFIGURATIO N 9.1. USER MENU CONFIGURAT ION: 500LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER , ↑ , CLEAR . The following prompt appears on the dis play: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm. To enter the password, increase or decrease the displayed value using the ↑ and ↓ keys, or use the +/ - GOAL keys to scroll through and modify the individu al digits. At this point the machine display begins showing the current configuration, structured as in the diagram below: USER MENU (500LED) Language MAX time Cooldown time Distance Pause time Default age Default weight Default calories Keys Format P&P Default distance TGS Default Config. Default time HR SN Custom. mess.

17. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.5 2.5. MECHANICAL CHARACTER ISTICS MECHANICAL CHARACTERISTICS Width (mm – in) 2042mm – 80” Length (mm – in) 752mm – 30” Height (mm – in ) 1609mm – 63” Weight (Kg – lbs) 150Kg – 331lbs 2.5.1. O VERALL DIMENSIONS

106. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.8 7.2.2.1. Wireless board (A) Figure 7.2 - 5 1. Unplug the 2 antenna connectors of the wireless board , highlighted in the figure. CAUTION: Pay particular attention to the wireless antenna cables and connectors, because extremely sensitive, moreover in case of disassembly, it is important to follow the cable routing as shown in Figure 7.2 - 8 . Figure 7.2 - 6 2. Push simultaneously the 2 side tabs outward, in the direction of the purple arrows (1) . The Wireless Board will automatically lift up Figure 7 .2 - 7 3. Remove the Wireless Board (A) in the direction of the orange arrow (2) , as shown in the figure at the side. CAUTION: During the reassembly, mount the antennas of Figure 7.2 - 5 on Wireless Board and after the Board in its housing; so not press on the CPU circuits. To reassemble the Wireless Board, follows the above steps in the reverse order. Continued on following page ...

76. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.18 Is the v oltage at the output of the CPU Board correct? OK YES A 8 NO Replace the CPU Board Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine. (2) Check that the audio/video files uploaded in the iPod are visible and selectable through the VISIO interface . (3) Carry out the troubleshooting procedure : 6.5. “ No audio sound ”. (4) To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version. (5) Enable the iPod control as detailed in the relevant paragraph of the User menu . (6) The CU331 cable has identical connectors on either end then it can sometimes be connected the wrong way round . (7) Place the tester probes across pins 8 and 9 of the connector on the docking station board where the CU331 cable is connected. The measured va lue should be 5Vdc. (8) As for step (7) but across pins 6 and 7 of the connector on the CPU board where CU331 is connected . If you replace CPU Board, check that its SW version is updated, otherwise install the last version.

161. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.5 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value : DEFAULT DISTANCE KM xxx Press the ENTER key to modify the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and modify the individual di gits. The default value of this parameter is 10. 9.1.11. E NABLE TGS It is possible to enable or disable the use of the TGS reader. To change the selection, when the display shows the current setting: TGS : xxx Press the +/ - GOAL keys to select the desired optio n out of those listed in the table below: TGS ENABLED <default> DISABLED 9.1.12. E NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the selection, when the display shows the current setting: KEY S : xxx Press the +/ - GOAL keys to select the desired option out of those listed in the table below: K EYS ENABLED <default> DISABLED

128. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.30 7.7.2. B RAKE BOX COVER GUARD Figure 7.7 - 6 1. Back off the 3 screws ( a) , on both sides of the machine, using a medium Phillips screwdriver. 2. L ift up the top cover along the display column and secure it with a strap. Figure 7.7 - 7 3. Back off the 4 screws (b ) with a 4mm hexagonal wrench. 4. Back off the 2 screws (c) with a medium Phillips screwdriver. 5. Remove the front casing (d ) . Figure 7.7 - 8 6. Back off the 2 screw ( i) , with 4mm hexagonal wrench. 7. Remove the casing.

137. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.39 Figure 7.11 - 9 Reassembly notes: 1. Reinsert the belt on the pulley. 2. Place the 2 pillow blocks again on the shaft. 3. Lock the left pillow block on the machine frame. 4. Push the left pillow block up against the shaft ledge and tighten the grub screws (a) and (b) . 5. Lock the right pillow block on the machine frame, so that the shaft is horizontal. 6. Rotate the pulley as indicated by the arrows, to align the right grub screws (c) and (d) with the left ones. 7. Tighten the right grub screws. ATTENTION: Screw the grub screws indicated in the picture by the arrows, which are fixing the bearings, keeping them aligned on both the sides of the shaft. 8. Place the belt on the pulley, leaving one race free on the right side and one free on the left side, as indicated by the yellow arrows in the figure at the side. Continued in following page...

162. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.6 9.1.13. M ODIFIABLE TARGET FRE QUENCIES It is possible to enable or disable modification of the target heart rate during a cons tant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/ - GOAL number keys to select the desired option out of those listed in the table below: HR MODIFIABLE <default> NON MODIFIABLE 9.1.14. E NABLE CUSTOM MESSAGES It is possible to configure whether a custom message is displayed when the machine is in the standby state. To change the selection, when the display shows the current setting: CUSTOM MESS. : xxx Press the +/ - GOAL number keys to select t he desired option out of those listed in the table below: CUSTOM MESS. YES <default> NO 9.1.15. R ESETTING PARAMETERS TO DEFAULT VALUES It is possible to reset the user menu parameters to their default values. To select the function, when the display shows: D EFAULT CONFIG. Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or preceding parameter. If the ENTER key is pressed the display will show: CONFIRM ? press ENTER to confirm, or cancel by pressing the CLEAR key fo r a few seconds.

159. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.3 9.1.4. P AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum tim e: PAUSE TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and modify the individual digits. T he default value of this parameter is 120. 9.1.5. C OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: COOLDOWN TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and modify the individual digits. The default value of this p arameter is 60. If you are exercising with a TGS key, the cooldown will be stopped if you extract the key. 9.1.6. D EFAULT AGE It is possible to set the default age for a generic user, ranging from 10 to 99 years. To change the se tting, when the display shows the currently selected default age: DEFAULT AGE xx Press the ENTER key to change the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - G OAL keys to scroll through and modify the individual digits The default value of this parameter is 30.

160. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.4 9.1.7. D EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display s hows the currently selected default weight: DEFAULT WEIGHT KG xx Press the ENTER key to change the parameter: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and modify the individual digits. The default value of this parameter is 70. 9.1.8. D EFAULT DURATION It is possible to set a maximum duration for the exercise session, with a value ranging from 1 to 999 minutes. To change the setting, when the dis play shows the current duration: DEFAULT DURATION MIN. xxx Press the ENTER key to change the parameter: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and modify the individual digits. The default value of this parameter is 15 minutes. 9.1.9. D EFAULT CALORIES It is possible to set the default calories for an exercise session, with a value ranging from 10 to 999. To change the setting, when the display shows the current value: DEFAULT CALORIES xxx Press the ENTER key to modify the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys to scroll through and mod ify the individual digits. The default value of this parameter is 300.

191. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 12.3 12.2. EXTRA - ORDINARY MAINTENANCE OPERATIONS 12.2.1. C HECKING THE WORKING CONDITIONS 1. Check that the machine is connected directly to the wall outlet, without any extension cords, a nd that the outlet is correctly earthed. 2. Using a multimeter, check that the machine earth node is correctly connected to earth. 12.2.2. C HECKING THE OPERATIO N OF THE C ARDIO R ECEIVER 1. Using a separate heart rate monitor, put on the transmitter band and check that th e machine and the separate monitor both measure the same heart rate, and that when the band is disconnected the machine does not receive any signal. 2. Using a heart rate frequency simulator, check that the machine detects variations in the heart rate. 12.2.3. C HECKI NG THE OPERATION OF THE HAND SENSOR RECE IVER 1. Using a separate heart rate monitor, grasp the hand sensors and check that the machine and the separate monitor both measure the same heart rate, and that when the sensors are released the machine does not recei ve any signal. 12.2.4. C HECKING THE AMOUNT O F PLAY ON THE BALL J OINTS 1. Check the amount of play on the ball joints. If any anomalies are found call in the authorized Technogym Technical Service. 12.2.5. C HECKING THE WEAR OF RUBBER PARTS 1. Check the state of wear of the rubber components. Replace if there are evident signs of wear. 12.2.6. C HECKING THE BELTS 1. Check the state of wear of the belts, using the pulley to turn it by hand, paying special attention to the edges and the inner part. Replace if there are evident signs of wear. 2. Also check the tension of the belts. 12.2.7. C HECKING THE PLAY OF THE LEVER AND PEDAL GROUP 1. Choose a manual training session with difficulty level 1. Step onto the pedals and start using the machine, moving the weight of your body backward and forward, to the right and left. Check whether the lever and pedal group follows these shifts in body weight with an excessive amount of play. If this is the case, replace the lever or pedal group.

185. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 11.1 11. FUNCTIONAL TEST MD M ODELS Every time maintenanc e and/or repairs are performed on a machine, it is necessary to carry out a series of mechanical and electrical tests to ensure:  That the medical device is working properly;  That the medical device is working safely;  That the exercises are performed accor ding to the biomedical specifications for which the medical device was designed. Technogym® ensures its own safety standards by means of the following tools and activities:  ISO 9001/2000 certification of the company;  Certification of the device in compl iance with medical regulations 60601 - 1 and 60601 - 1 - 2;  Electrical testing of each device manufactured, according to the provisions of the aforementioned standards;  Training of technical staff who perform technical service;  Use of checked and tested original Technogym® spare parts for all service operations;  CE Declaration of Conformity. . 11.1. ELECTRICAL SAFETY TE ST Based on the risk analysis carried out by the After Sale department regarding installation and technical service, it is still necessary to use a test er to perform a safety test on the grounding ring. This test must ensure a continuous earth connection (resistance less than 4 Ω (Ohm) ) between the grounding pole of the mains lead (connected to the machine) and the points listed below : Con tinued in following page...

73. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.15 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Check the LED 1 ( green ) of the Display Board, is correctly lit on. (2) Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake board. The measured value should be approximately 220VAC or 110VAC depending on the mains voltage . (3) Slightly lift up the fast on the machine power entry module. Place the test er probes across the live and neutral pins on the same connector. The measured value should be approximately 220VAC or 110VAC depending on the mains voltage . (4) Using a tester, check that all the output voltages on connector CN1 of the Brake board. The measu red value should be : • +12Vdc between pins 6 - 2 ; • +5Vdc between pins 7 - 3 . (5) Place the tester probes across pins 1 and 2 of CN15 of Display Board. The measured value should be +12Vdc. . If you replace Display Board and/or Brake Board, check that its SW version is updated, otherwise install the last version. The TV and RADIO channels are only stored in a file in the FLASH memory. Then the channels will be re - store the replacement of the CPU Board.

143. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.45 Figure 7.12 - 12 12. Back off the pin (n) with a 6mm hexagonal wrench, locking the ring nut on the opposite side using a 25mm ring nut spanner. 13. Remove the central lever (o1) and/or (o2) to replace, taki ng centred, in position, the other lever. CAUTION: During reassembly lock down the ring nut using a torque wrench setting of 50Nm. Figure 7.12 - 13 During the reassembly: respect the sequence at the side of spacers and washers , when remount again the two levers (o1) and (o2). Place some grease on the levers shaft, before reassembly. Figure 7.12 - 14 14. Release the lever (p) from the pin highlight in figure, using a 6mm hexagonal wrench and locking it the opposite ring nut with a 25mm ring nut spanner. 15. At this point is possible to remove the lever (p) from the frame.

166. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.10 9.2.5. C OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when th e display shows the currently selected maximum time: COOLDOWN TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/ - GOAL keys t o scroll through and modify the individual digits. The default value of this parameter is 60. If you are exercising with a TGS key, the cooldown will be stopped if you extract the key. 9.2.6. E NABLE TGS It is possible to enable or disable the use of the TGS rea der. To change the selection, when the display shows the current setting: TGS : xxx Press the +/ - GOAL keys to select the desired option out of those listed in the table below: TGS ENABLED <default> DISABLED 9.2.7. E NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the selection, when the display shows the current setting: KEYS : xxx Press the +/ - GOAL keys to select the desired option out of those listed in the table below: K EYS ENABLED <d efault> DISABLED

35. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.3 3.2.2. ARM B OARD : 700 AND 700SP MODELS The Display contains only one board which comprises an ARM microprocessor, its logic circuits and a FLASH MEMORY containing the operating program for the machine moreover, acts as th e interconnection hub for all the components of the display and serves as the point of connection with the Brake Board. The main functions of the board are: Manages and process signals from: (1) Keyboard; (2) HR Receiver; (3) HS Receiver; (4) Touch sensor; (5) C - Safe Board ; Optional: (6) Dual TGS reader. Distributes the voltages received from the Brake Board to the display; Exchanges, via the RS - 485 serial link to the Brake Board, the commands for controlling the Electromagnetic Brake; Controls the LEDs and the 7 - segment dis plays which provide feedback about the exercise session. The board includes the following indicator LEDs: LED name Colour Description LED1 GREEN if ON the +12Vdc power supply from the Brake Board correctly reaches the board. LED2 YELLOW if ON the +5Vd c power supply from the Brake Board correctly reaches the board. 3.2.3. C - S AFE BOARD This board makes available a communication port, on 1 externally accessible connector, which can be used for interfacing compatible C - Safe devices such as the Cardio Theater rea ders. This connector is situated on the back of the display. These connectors can also be interfaced, using a special cable, to an external PC for programming the FLASH. 3.2.4. D UAL TGS READER It’s the device which allows the machine to interact with the Wellnes s System. This board enables the machine to read the user's TGS key for performing workouts programmed with the proper SW of the Wellness System. With Dual TGS reader it is possible to use both the Botom and the Mifare TGS keys.

43. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.11 3.5. BRAKE BOARD At the moment there are 2 models of Brake board which have to be used on version: powered and self - powered (500SP/700SP), due to the fact they need different characteri stics. Each brake board consists of: 1. Power supply section which generates the low voltages used by the machine: +5Vdc (only for 700 and 700SP version) and +12Vdc (all version). Depending on the machine version, these voltages will be generated either fro m the 110VAC or 220VAC mains supply, or from the alternator - battery. 2. Section for RS - 485 serial communications with the Display Board for:  commands determining the resistance that is required of the Electromagnetic Brake;  Electromagnetic Brake error messa ges;  commands for modifying the circuit board configuration parameters;  commands for viewing the errors logged by the circuit board;  Commands of equipment usage (RPM, WATT, distance, etc...). 3. Section which generates the current for the brake winding: varyin g the current produces a proportional variation in the resistance of the brake. The excitation current supplied to the brake is a function of the effort level selected on the display and the RPM value measured by the speed sensor (angular velocity of the b rake disk) and is determined by the values stored in the braking table. The board includes the following indicator 2 LEDs: LED name Colour Description LED1 GREEN if ON the board is supplying the brake winding. if BLINKING the Brake Board is in an error condition. LED2 YELLOW ON if the Brake Board is powered

130. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.32 7.8. DISASSEMBLING THE LE VERS Figure 7.8 - 1 Turn off the machine and unplug the m ains lead from the wall outlet. 1. To remove the lever (a) , remove the plastic plug (b ) forcing outwards with a small flat Phillips screwdriver. Figure 7.8 - 2 2. Disconnect the connector (c) . 3. Back off the 4 sc rews (d ) with a 6mm hexagonal wrench. 4. Remove the lever from the machine frame. ATTENTION: During reassembly, apply a drop of Loctite and lock down the screws (d) using a torque wrench setting of 37Nm. Figure 7.8 - 3 Carry out the operations described in paragraphs : 7.7.2. “ Brake box cover guard ”. 5. Back off the screw inside the housing (e) , with a 3mm hexagonal wrench. 6. Remove the lever (f ) from the frame, in the direction of arrow. Continued in following page...

168. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.12 9.2.12. E NABLE MULTI - LANGUAGE MODE The machine can be configured to allow selection of the language at each session. To change the selection, w hen the display shows the current setting: LANGUAGE : xxx Press the +/ - GOAL number keys to select the desired option out of those listed in the table below: L ANGUAGE FIXED <default> OPTIONAL 9.2.13. R ESETTING PARAMETERS TO DEFAULT VALUES It is possible to reset the user menu parameters to their default values. To select the function, when the display shows: DEFAULT CONFIG. Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or preceding parameter. If the ENTER key is pressed the LED matrix will show: CONFIRM ? Press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds. 9.2.14. F ORMAT P&P This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P &P Press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds. At the end of the configuration procedure, hold down the CLEAR key for a few seconds to exit. The CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode. 9.2.15. SN This parameter shows the serial number of the machine. SN : xxxx

190. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 12.2 12.1. ORDINARY MAINTENANCE OPERATION 12.1.1. S ETTING UP THE OPERAT ION (D AILY ) 1. Turn off the machine by placing the switch in position 0 (OFF). 2. Un plug the mains lead from the wall outlet. 12.1.2. E XTERNAL CLEANING OPE RATIONS (D AILY ) 1. Using a cloth moistened with a neutral detergent (non acidic), clean the entire machine, taking care not to rub too vigorously, especially on the keys of the display. Never spray the cleaning product directly on the machine. WARNING: do not use alcohol, petrol or other chemical products. 12.1.3. I NTERNAL CLEANING OPE RATIONS (M ONTHLY ) 1. Turn off the machine by placing the switch in position 0 (OFF). 2. Unplu g the mains lead from the wall outlet. 3. Open the motor guard. 4. Use a vacuum cleaner to clean the interior, paying particular attention to the tread belt motor and the electronic circuit boards. WARNING: when carrying out these operations, be careful not to damage the cables. 5. Move the machine and clean the floor underneath using a vacuum cleaner. 12.1.4. C OMPLETE OPERATION ( SIX - MENTHLY ) 1. To check that the switch, the tool maintains the reset procedure 2. To check the correct operation of the machine, get on the machine: • Press the “Quick Start” key to begin the exercise and check that the tread belt motor starts; • Press the Fast Track and check that the machine change intensity of exercise; • Put on the heart rate meter and check that the machine correctly reads the heart r ate value; • Grasp the HS and check that the machine correctly reads the heart rate value.

105. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.7 7.2.2. VISIO D ISPLAY 15” (CPU B OARD ) Figure 7.2 - 4 Carry out the procedure described in paragraph: 7.1. “ Disassembling the display ”. Place the display on a work bench: It is now possible to remove the following components: • Wireless Board (A ) ; • TUNER Board (B) ; • LCD Inverter (C ) ; • CPU board (D); • LCD + Touch Screen (E) ; • Headphone Jack (F) ; • D ual TGS reader+ USB port (G) ; • iPod Docking Station (H) ; • Front plugs TGS + USB and cover. Continued on following page...

174. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.18 9.3.4.2. Write to low kit To write the values of the currently displayed par ameters to the low kit, scroll using the +/ - keys until the display shows: WRITE TO LOW KIT ? Press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds. 9.3.4.3. Machine usage data The machine usage d ata on the display is updated every 10 minutes. This means that, whenever the machine is switched off, any data modified after the last memory update will be lost. Message on Display Description Life Brake: Minutes x 10 of operation of the Brake (Detecte d by the Low Kit) Life Kit High: Minutes x 10 of operation of the High Kit (Detected by the High Kit) Life Kit Low: Minutes x 10 of operation of the Low Kit (Detected by the Low Kit) KJ: Total KJ (For all the exercises performed) (Detected by the High K it) Tot Km: Total km travelled (For all the exercises performed) (Detected by the Low Kit) By selecting one of the items in the above table it is possible to modify its content, but only after having cleared its value. When the ENTER key is pressed the message "Reset life..." appears, followed by the name of the selected item; pressing ENTER again resets the value of the selected item, while pressing CLEAR reverts to the preceding value.

176. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.20 9.3.5.3. COM.Fault This is a counter that displays the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/ - keys until the display shows: COM.FAULT X To reset it press ENTER , the LED display shows: RESET COM.FAULT? Press ENTER to reset and return to the upper menu level by pressing CLEAR for a few seconds. 9.3.5.4. View Errors For every error generated by the machine, the error history log records the informa tion in the table below: • Counter • Error code • Current when the error occurred • Distance in km when the error occurred The correspondence between error codes and descriptions is given in the table below: Error Code Description 1 OVERHEATING: this condition occurs when the temperature detected by the sensor on the circuit board exceeds 90°C. 8 OVERVOLTAGE: this condition occurs when the +12Vdc voltage goes above 13.7Vdc (only for 700 LED and 700 VISIO). Use the + effort level key to advance to the next er ror, otherwise the message with the details of the current error will continue to reappear.

54. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 4.4 4.4.3. U P G RADE FROM LED TO V IS IO WEB There are upgrade kits available for converting Excite + machines from the version with traditional LED Display to the VISIO Display . The kit includes all components needed to install the kit and installation instructions. The table below gives the codes of the kits, to be chosen according to the TV standard used in the installation country . VISIO UPGRADE KIT CODE Synchro DVB - T A0000478 - D Synchro ATSC A0000478 - A Synchro ISDB - T A0000478 - I Tab le 4 - 1 CAUTION: At the end o f the Upg rade steps of Standard Setting , as described in the relevant paragraph of the Service menu . 4.5. ACCESSORISE ACCESSORISE CODE Dual TGS Reader15" A0000481 iPod Docking Station 15" A0000484 USB port 15" A0000485 Tab le 4 - 2

194. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 13.2 13.2. REQUIRED TOOLS The following tools are required for carrying out t he various disassembly, adjustment and maintenance action on the machine : • Small Phillips screwdriver; • Medium Phillips screwdriver; • Big Phillips screwdriver; • 17mm wrench; • 3mm hexagonal wrench; • 4mm hexagonal wrench; • 5mm hexagonal wrench; • 6mm hexagonal wrenc h; • 8mm hexagonal wrench; • 10mm hexagonal wrench; • 25mm Racket wrench; • 27mm Racket wrench; • 10mm socket wrench; • Snap ring pliers; • Bicycle pedal extractor. You can order a complete set of hexagonal wrenches consisting of 7 pie ces: 2, 2.5, 3, 4, 5, 6 and 8mm. The code to be used is R0003677AA. • Excite Test box (cod. H0003180AA - UK ).

146. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 7.48 Figure 7.14 - 3 Bring the flywheel group on a work bench: 4. Remove the 2 pillow blocks (b) and (c) usi ng two 5mm hexagonal wrenches, one against the other. 5. Remove the 2 pillow blocks. CAUTION: During reassembly lock down the shaft screws, using a torque wrench setting of 10Nm and using the LOCTITE 243 . Figure 7.14 - 4 6. Unthread the pillow blocks belt tension system (b) . 7. Replace the tension system belt (d ) if necessary. Figure 7.14 - 5 8. Back off the 6 screws (e) with a 4mm hexagonal wrench. 9. Replace the coppe r disk (f) , if necessary. CAUTION: During reassembly, lock down the screws (e) using a torque wrench setting of 6Nm. To reassemble the flywheel group, carry out the above steps in reverse order. WARNING: Take particular care with the copper disk, since it can bend easily.

65. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.7 2 Chack the cable that connect the Low Kit with High Kit. YES NO Is the voltage at the input of the Brake Board correct? NO YES Replace CU309 cable NO Replace the power entry module YES Are the voltages at the output of the Barke Board correct? NO Replace the Brake Board 4 A 3 Is the voltage at the output of the power entry module correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the chec ks highlighted by circled numbers, which are described in detail below: (1) Check the LEDs 1 and 2 ( green and yellow ), of Display Board, are correctly lit on . (2) Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake Board. The measured valu e should be approximately 220Vac or 110Vac depending on the mains voltage . (3) Slightly lift up the Faston on the machine power entry module. Place the tester probes across the live and neutral pins on the same connector. The measured value should be approxim ately 220Vac or 110Vac depending on the mains voltage . (4) Using a tester, check that all the output voltages on connector CN1 of the Brake board. The measured value should be : • +12Vdc between pins 6 - 2 ; • +5Vdc between pins 7 - 3 . If you replace Display Board a nd/or Brake Board, check that its SW version is updated, otherwise install the latest version.

58. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 5.4 5.4. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements fo r installation have been met (see paragraph: 5.1. “ Specifications and requirements ”). 2. Position the machine as specified above, on a level surface that is free of vibration s and has sufficient carrying capacity for the combined weight of the machine and user. 3. Depending on the destination country, the machine may be shipped partially disassembled, packed inside a special carton and fixed to a pallet, or fully assembled, wrapp ed in clear plastic and fixed to a wooden pallet. Follow the assembly operations described in the instruction sheets supplied with the machines. Only for POWERED models: 4. Connect the mains lead to the power inlet socket on the machine. 5. Place the on/off sw itch in the 0 position. 6. Plug the mains lead into the wall outlet. Only for VISIO models: 7. Connect the antenna cable to the wall outlet and make sure all the technical requirements are respected according to the specific paragraph of this manual. 5.5. FIRST POW ER - ON After completing the installation procedure, the machine is ready for use. On the POWERED models, simply turn the on/off switch from position 0 to position 1, while on the SELF - POWERED models (identified with the initials SP ) it is necessary to get o n the machine and start pedalling. On power - up the machine performs a Check - Up of the High Kit and Low Kit assemblies. After completing the Check - Up , the machine enters the Stand - By state, awaiting a command from the keyboard. To check the correct operati on of the machine : • Get on the machine; • Check that the displayed speed varies accordingly; • Check that exercise resistance varies when the “+” and “ - “ effort level keys are pressed, or the touch sensors, and the effort level change from 1 to 25; • Put on the heart rate meter and check that the machine correctly reads the heart rate value; • Grasp the sensors and check that the machine correctly reads the heart rate value; • Only for VISIO models, Carry out the “Touch Screen Calibration” procedure described in the relevant paragraph of the Service menu .

167. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.11 9.2.8. M ODIFIABLE TARGET HEA RT RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/ - GOAL number keys to select the desired option out of those listed in the table below: HR MODIFIABLE < default> NOT MODIFIABLE 9.2.9. E NABLE CUSTOM MESSAGE S It is possible to configure whether a custom message is displayed when the machine is in the standby st ate. To change the selection, when the display shows the current setting: CUSTOM MESS. : xxx Press the +/ - GOAL number keys to select the desired option out of those listed in the table below: CUSTOM MESS. YES <default> NO 9.2.10. E DIT CUSTOM MESSAGES It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the first custom message, then use the +/ - effort level keys to move to the other messages. Press the ENTER key again to begin editing a message, or hold down the CLEAR key for a few seconds to return to the upper menu level. While editing a message, move the cursor using +/ - GOAL , select the desired letter using the +/ - effort level keys and use CLEAR to enter a blank space character. Press ENTER to save the modified m essage, or hold down the CLEAR key to cancel and return to the upper menu level. 9.2.11. C HANGE MESSAGGES LANG UAGES It is also possible to display the custom standby messages in the language selected with the preceding parameter. To extend the language setting to the predefined custom standby messages, when the LED display is showing the current selection: CHANGE MESS. LANGUAGE

169. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.13 9.3. SERVICE MENU CONFIGU RATION: LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 model s. 9.3.1. A CCESSING CONFIGURATI ON OF 500 MODELS Simultaneously press the ENTER , ↑ , CLEAR keys. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2501 which protects against unauthorized access and press E NTER to confirm. To enter the password, increase or decrease the displayed value using the ↑ and ↓ keys, or use the +/ - GOAL keys to scroll through and modify the individual digits. At this point there are two options available: ↑ = Tech Config ↓ = Troubl eshooting Press numeric key ↑ to access the menu for configuring technical parameters ; the machine display will begin showing the current configuration, structured as in the diagram below: 9.3.2. A CCESSING CONFIGURATI ON OF 700 MODELS The setup procedure of the e quipment is activated when the machine is in Stand - by. Simultaneously press the keys 369 for 700 models. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2501 which protects against unauthorized a ccess and press the “Enter” key to confirm. At this point there are two options available: 1 = Tech Config 2 = Troubleshooting Press numeric key 1 to access the menu for configuring technical parameters ; the machine display will begin showing the current configuration, structured as in the diagram below:

22. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.10 2.8.3. P OWERED MODEL 700 (ARM B OARD ) DISPLAY CONNECTORS BOARD HS BOARD ARM BOARD CBQ-13 KEYBOARD C-SAFE BOARD HR CARDIO RECEI VER CN8 CN1 DUAL TGS READER CN9 CN1 CN3 CN2 ELT-16 Bra ke POW ER ENTRY MODULE VAC BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn. CN4 J3 J2 HAND SENSOR (R) HAND SENSOR (L) Patch Conn. 4 CN5 CN6 J1 J2 J4 Patch Conn. (R) Patch Conn. (L) J4 J3 Patch Conn. 5 ELT-09 ELT-23 CN1 CN7 Patch Conn. 2 Patch Conn. 1 ELT-02 ELT-19 CU-132 Patch Conn. CBQ-32 CU128 ELT-04 ELT-06 ELT-05 ELT-07 Hand Sensor (L) Fast Track (-) Left Lever Hand Sensor (Rx ) Fast Track (+) Right lever Serial Power ELT-31 Patch Conn. 3 ELT-10 ELT-10 CN1

23. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.11 2.8.4. S ELF - P OWERED MODEL 700SP (ARM B OARD ) BATTERY ALTERNATOR Patch Conn. BATTERY INPUT CHARGE ELT-01 DISPLAY CONNECTORS BOARD HS BOARD ARM BOARD CBQ-13 KEYBOARD C-SAFE BOARD HR RECEI VER CN8 CN1 DUAL TGS READER CN9 CN1 CN3 CN2 ELT-16 Freno BRAKE BOARD CN3 CN4 CN1 CN2 Patch Conn. CN4 J3 J2 HAND SENSOR (R) HAND SENSOR (L) Patch Conn. 4 CN5 CN6 J1 J2 J4 Patch Conn. (R) Patch Conn. (L) J4 J3 Patch Conn. 5 ELT-09 ELT-23 CN1 CN7 Patch Conn. 2 Patch Conn. 1 ELT-02 ELT-19 CU-132 Patch Conn. CBQ-32 ELT-04 ELT-06 ELT-05 ELT-07 Hand Sensor (L) Fast Track (-) Leva Sinistra Hand Sensor (Rx ) Fast Track (+) Leva Destra serial Power ELT-31 Patch Conn. 3 ELT-10 ELT-10 CN1

36. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 3.4 3.3. VISIO DISPLAY BOARD 3.3.1. CPU B OARD : 700VISIO MODEL The Circuit Board includes: a microprocessor, its control logic, a first FLASH MEMORY(containing the Operating System), a second FLASH, partitioned in two sections (HD1 and HD2) the first used for the training program of the machine, f or storing video and other information/support material, the second partition for saving messages coming from the COMMUNICATOR and a third FLASH MEMORY(HD3) used for a back - up process. It is the Circuit Board that connects all components of the display and acts as point of connection to the Brake Board. The main functions of the board are: Manages and process signals from: (1) LCD; (2) LCD Inverter; (3) Touch Screen; (4) Digital /Analogue TUNER Board; (5) LAN network board (integrated); (6) Wireless network Board; (7) HR Receiver; (8) HS Receiver; (9) Audio/Video external device Connectors Board; (10) Headphone Jack; (11) C - Safe (integrated); (12) Service USB port (integrated). Optional: (13) Dual TGS Reader; (14) User USB port; (15) iPod docking station. Distributes the voltages received from the Brake Board to the Display; Exchanges, via the RS - 485 serial link to the Brake Board, the commands for controlling the Electromagnetic Brake; Sulla scheda è presente anche un LED di segnalazione: LED name Colour Description LED 1 GREEN if ON, the +12Vdc power supply from the Brake Board correctly reaches the board. 3.3.1.1. Back - Up battery The CPU board has a battery that act to maintain powered the internal clock when the machine is not connected to a power source.

93. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.35 Are there sources of electromagnetic noise near the receiv er? Receiv er Board def ectiv e. Replace it. NO 4 The problem does not depend on the equipment YES A Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Check the corr ect display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct section. Check the grounding of the HR Receiver Board , measuring the resistance value between: The ground faston of Receiver Board and the ground node on the Power supply box of the machine; The ground node on the Power supply box of the machine and the main wall socket. The measured value should be approximately lower than 1Ω (Ohm). Check finally the grounding of the main wall socket, measuring that the following voltages are present: P – N (phase – neutral) = 220Vac / 110 Vac P – G (phase – ground) = 220Vac / 110 Vac N – G (neutral – ground) = 0 Vac (2) Take care of the following diagram to correctly position the machines: Continued on following page....

60. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.2 6.1. TROUBLESHOOTING MENU : LED MODELS Te configuration procedure is invoked when the machine is in Stand - By mode, using a different procedure for the 500 and 700 models. 6.1.1. A CCESSING CONFIGURATI ON OF 500 MODELS Simultaneously press the ENTER , ↑ , CLEAR keys. The following prompt appears on the display: ENTER PAS SWORD: To access the procedure, type in the password 2501 which protects against unauthorized access and press ENTER to confirm. To enter the password, increase or decrease the displayed value using the ↑ and ↓ keys, or use the +/ - GOAL keys to scroll thr ough and modify the individual digits. At this point there are two options available: ↑ = Tech Config ↓ = Troubleshooting Press numeric key ↓ to access the menu for configuring technical parameters ; the machine display will begin showing the current conf iguration, structured as in the diagram below: 6.1.2. A CCESSING CONFIGURATI ON OF 700 MODELS It is invoked, when the machine is in Stand - By mode. Simultaneously press the keys 369 for LED models. The following prompt appears on the display: ENTER PASSWORD: To ac cess the procedure, type in the password 2501 which protects against unauthorized access and press the ENTER key to confirm. At this point there are two options available: 1 = Tech Config 2 = Troubleshooting Press numeric key 2 to access the menu for con figuring technical parameters ; the machine display will begin showing the current configuration, structured as in the diagram below:

15. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.3 2.2. SERIAL NUMB ER STRUCTURE The Serial Number , consists of 14 alphanumeric characters arranged as follows : Characters Description key to values 1,2,3,4,5,6, Product type, DA5 = Synchro Excite + 2 = 500 3 = 700 3 = multi - voltage 4 = self - powered M = Medical Device - CE L = LED W = VisioWEB Y = VisoWEB (Capacitive TS) 7,8, Year of production, 10 = 2010 9,10,11,12,13,14. Progressive. 000001 For example, a possible product code would be: DA 53 3W10000001 2.3. COLOUR OPTIONS

67. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.9 B Is the RPM si g nal and the DC vol tag e at the i nput to the Br ake Boar d cor r ect? NO 5 Repl ace the Stator YES Repl ace the Br ake Boar d Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the variou s circuit boards. (1) Check if the machine stays on for 30 seconds after having stopped pedalling. If the machine switches off in few seconds, check if the fuse on the ELT - 01 . cable is blown. Than check the battery charge, if it isn’t about 12Vdc, recharge the battery for 8 hour with an external power . (2) Check the LEDs 1 and 2 ( green and yellow ), of the Display Board, are correctly lit on. (3) Check if the LEDs 1 and 2 ( green and yellow ) of the Brake Board, are correctly lighting on, as described in paragraph : 3.5. “ Brake Board ”. (4) Using a tester, check that all the output voltages on connector CN1 of the Brake board. The measured value should be : • +12Vdc between pins 6 - 2 ; • +5Vdc between pins 7 - 3 . (5) Using a tester, check the voltage on connector CN 3 , of the Brake board. The measured value should be 16 - 19Vdc, between pins 10 and 8 , nearly at 50RPM. Use a tester, to estimate the RPM signal on the CN 3 connector of the Brake board. The measured value should be approxima tely 30Vac between pin 4 and a ground point. If you replace Display Board/Brake board, check that its SW version is updated, otherwise install the latest version .

9. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page v 12. SCHEDULED MAINTENANC E ................................ ................................ ................................ ......................... 12.1 12.1. ORDINARY MAINTENANCE OPERATIO N ................................ ................................ ................................ .......... 12.2 12.1.1. Setting up the operation (Daily) ................................ ................................ ................................ ........... 12.2 12.1.2. External cleaning operations (Daily) ................................ ................................ ................................ ... 12.2 12.1.3. Internal cleaning operations (Monthly) ................................ ................................ ............................... 12.2 12.1.4. Complete operation (six - menthly) ................................ ................................ ................................ ........ 12.2 12.2. EXTRA - O RDINARY MAINTENANCE OPERATIONS ................................ ................................ ............................. 12.3 12.2.1. Checking the working conditions ................................ ................................ ................................ ......... 12.3 12.2.2. Checking the operation of the Cardio Receiver ................................ ................................ ................... 12.3 12.2.3. Checking the operation of the hand sensor receiver ................................ ................................ ............ 12.3 12.2.4. Checking the amount of play on the ball joints ................................ ................................ .................... 12.3 12.2.5. Checking the wear of rubber parts ................................ ................................ ................................ ....... 12.3 12.2.6. Checking the belts ................................ ................................ ................................ ................................ 12.3 12.2.7. Checking the play of the lever and pedal group ................................ ................................ ................... 12.3 12.2.8. Checking the display ................................ ................................ ................................ ............................ 12.4 12.2.9. Checking the wiring and connections ................................ ................................ ................................ .. 12.4 13. APPENDIX ................................ ................................ ................................ ................................ ............................. 13.1 13.1. P ASSWORD MENUTABLE ................................ ................................ ................................ ................................ ... 13.1 13.2. R EQUIRED TOOLS ................................ ................................ ................................ ................................ .............. 13.2

19. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.7 2.6. AMBIENT SPECIFICATIO NS Temperature Operating from 10° to 25° C Storage from - 10 to 70° C Humidity Operating from 20% to 90% non - condensin g Storage from 20% to 90% non - condensing 2.7. CONFORMITY TO REGULA TIONS The machine conforms to the following standards : EUROPA USA EMI EN 55014 - 1 (2008) EN 55014 - 2 (1998) EN 61000 - 3 - 2 (2007) EN 61000 - 3 - 3 (2009) UL 1647 Safety EN 60335 - 1 (2008) EN 957 - 1 (2006) EN 957 - 9 class SA ( 2009 ) Directives 2006/42/CE 2004/108/CE 2006/95/CE Moreover: • Electrical isolation class: Class I ; • Protection rating: IP20 .

97. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.39 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: (1) Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct , section. Check the grounding of the receiver board, measuring the resistance value between: a. The Faston on Hand Sensor Board and the ground node on the equipment; b. The ground node on the equipment and the main wall socket. The m easured value should be approximately lower than 1Ω (Ohm). Check finally the grounding of the main wall socket, measuring that the following voltages are present: P – N (phase – neutral) = 220Vac / 110 Vac P – G (phase – ground) = 220Vac / 110 Vac N – G (neutral – ground) = 0 Vac (2) Check that: a. he fastons of the cable are well connected to the HS plates ; b. The continuity of the signal between the Hand Sensor plates and the relevant pin on J2 – J3 – J4 connectors, of the Connector Board, on the ELT - 10 , ELT - 31 and ELT - 19 cables , ref erring to the paragraph : 2.9. “ Cables ”; c. There is NO continuity between the HS plates and the ground faston on the receiver (otherwise the signals are grounded) .

91. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.33 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described i n detail below: (1) Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct section. Check the grounding of the HR Receiver Board , measuring the resistance value between: c. The Faston on Receiver Board and the ground node on the equipment; d. The ground node on the equipment and the main wall socket t. The measured value should be approximately lower than 1Ω (Ohm). Check finally the grounding of the main wall socket, measuring that the following voltages are present: P – N (phase – neutral) = 220Vac / 110 Vac P – G (phase – ground) = 220Vac / 110 Vac N – G (neutral – ground) = 0 Vac (2) Check if the receiver has been correctly mounted on the ma chine, as detail at paragraph: 7.4. “ Disassembling the cardio receiver ”. (3) Place the tester probes across pins 1 and 2 of CN1 connector of receiver. The measured value should be +5Vdc. (4) As at step (3) but on pin 1 and 8 on CN3 connector (ARM Board) and on CN29 connector (CPU Board) . If you replace CPU/ARM Board, check that its SW version is updated, otherwise ins tall the last version.

88. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 6.30 Follow the procedure step by step to correctly diagnose the problem. Take particu lar care with the checks highlighted by circled numbers, which are described in detail below: (1) Check the continuity of the signal through two cables ELT - 10 and ELT - 31 : Check also they are correctly connected, referring to paragraph : 2.8. “ Wiring diagrams ”. (2) Place the tester probes across pins 1 and 2 on the connector J3 of Hand Sensor Board. The measured value should be +5Vdc. (3) As at step (2) but on pin 1 and 6 on CN4 connector (ARM Board) and on CN23 co nnector (CPU Board) . (4) Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct ,“NEWS” section. Check the grounding of the Hand Sensor Board (HS) , measuring the resistance value between: a. The Faston on the HS Board and the ground node on the equipment ; b. The ground node of the equipment and the main wall socket . The measured value should be approximately lower than 1Ω (Ohm). Check finally the grounding of the main wall socket, measuring that the following voltages are present: P – N (phase – neutral) = 220Vac / 110 Vac P – G (phase – ground) = 220Vac / 110 Vac N – G (neutral – ground) = 0 Vac

26. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.14 2.9.2. C AVI CU CU132: TGS signal cable (Patch C onn. – Dual TGS reader) Patch conn. Signal Colour Dual TGS Reader CN1 3 +12Vdc power Black 1 5 RX Green 2 9 TX Black 3 1 GND Black 8 CU128: 100/220V power signal cable (Power entry module – Brake Board) Power entry module Signal Colour Brake board CN4 N NEUTRAL Light Blue 1 F PHASE Brown 3 T GROUND Yellow/Green 5

24. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.12 2.8.5. P OWERED MODEL 700VISIO (CPU B OARD ) DISPLAY LCD DISPLAY LCD CPU BOARD CN18 CN22 INVERTER CN3 CN2 CN1 CN5 CN11 CN20 HEADPHONE JACK CU333 J5 CN29 CN26 T OUCH S C REEN CN40 i Po d DOCKI NG STATION BRAKE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn. L DUAL T GS REA DER CN1 Patch Conn. CU132 CN1 CBQ- 32 CN19 CU328 CN24 CN31 POW ER ENTRY MODULE VAC CU128 ELT-07 ELT-02 T V DI GI T AL BOARD (Tuner Interface) WI REL ES S BOARD CN5 CN4 USB CN15 CN4 L R L AN V C-SAFE Ingresso Antenna J12 CU308 Antenna M AI N ( B) Antenna AUX (A) J1 J2 J9 CN2 CU331 CN3 ELT-32 CN16 WB670 CU381 J14 LAN CU299 ELT-05 FS JP8 CN23 Patch Conn. 2 Patch Conn. 1 Patch Conn. CU298 ELT-06 ELT-04 HR CARDIO RECEIVER ELT-16 HS BOARD J3 J2 CONNECT ORS BOARD J1 J2 J4 Patch Conn. (R) Patch Conn. (L) J4 J3 HAND SENSOR (R) HAND SENSOR (L) Patch Conn. 5 Hand Sensor ( R) Fas t Track (+) Right Lever Hand Sensor (L) Fas t Track (-) Left Lever Patch Conn. 6 ELT-27 ELT-23 ELT-09 Patch Conn. 4 ELT-19 serial Powered ELT-31 Patch Conn. 3 CU327 ELT-10 ELT-10 JP10 CN1

188. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 11.4 11.4. LIST OF CRITICAL SPA RE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life - span of the device. Just as for products, there is also a list of so - called CRITICAL components whi ch, through the SN, must be guaranteed as traceable. The list of these critical components is shown in the table below : Code Component R0006668 XX Brake Board 0WR00503 XX Solenoid assembly R0003767XX Display Board 700 R0003778XX Display Board 500 0WQ0 0060 XX C - Safe Board 0WR00633 XX Cardio Receiver HR/HS N0000034 XX Cardio Receiver HR W0005566 XX Schuster socket 0WR00598 XX N. 2 ferrites RKCF - 10 - A5 RICHCO - Display program – SW version - Brake board program – SW version Note: XX = Baan Revision YY = Languages If a critical component listed in this table is replaced during a repair, maintenance or refurbishment, this fact must be noted in the SERVICE REPORT, by recording the tracking information for the new component.

25. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.13 2.9. CABLES The colour of the cables can be changed, refer in particular to the Pin Out. 2.9.1. CBQ CABLES CBQ - 13: C - Safe Board cable (LED Only) (Display Board - C - Safe Board) Display Board CN8 Signal Colour C - Safe Board CN1 1 Digital #1 Flat cable 1 ... ... ... ... 14 Digital #14 Flat cab le 14 CBQ32: TGS cable (Patch Conn. – CPU / ARM Board) ARM Board CN7 CPU Board CN19 Signal Colour Patch Conn. 1 Power +12Vdc Brown 3 2 RX Blue 5 6 TX Black 9 8 GND Red 1

193. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Pagina 13.1 13. APPENDIX 13.1. PASSWORD MENUTABLE The configuration menus available and their corresponding access passwords are shown below: PASSWORD LIST Assistenza Service 2501 VisioWEB 2501 Configurazione tecnica; Technical configuration; LED VISIO 2502 Upload/ Network page; VISIO 2503 Scrivi il Serial Number; Write Serial Nu mber; VISIO 2512 Accesso ambiente Windows; Windows screen; VISIO 2612 Selezione tipo macchina; Machine type selection; VISIO 2411 Troubleshooting; LED VISIO Utente User 2406 VisioWEB 2404 Configurazione IP - TV; IP - TV configuration; VISIO 2405 C onfigurazione IP - Radio; IP - Radio configuration; VISIO 2406 Configurazione Utente + letture Serial Number; User Configuration + Serial number reading; LED VISIO 2407 Sintonizzazione canali Analogici e Digitalli TV; Analog and Digital TV channels tuni ng; VISIO 2408 Sintonizzazione canali Analogici e Digitalli Radio; Analog and Digital Radio channels tuning; VISIO 2409 Calibrazione Touch Screen; Touch Screen calibration; VISIO 2412 Menù personalizzazione profile utente; Training profile menù (t o add and customize personal profiles); LED VISIO 2413 Configurazione Network; Network configuration; VISIO - Configurazione VISIOWEB Bookmarks; VISIOWEB Bookmarks configuration; -

13. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.1 2. TECHNICAL SPECIFICAT IONS 2.1. PRODUCT CODES The mach ine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number , consists of 16 alphanumeric characters arranged as follows : Characters Description Key to values 1,2 , Line type DA = Excite + 3, Machine type 5 = Synchro 4, Model, 2 = 500 3 = 700 5, Type of power supply 3 = multi - voltage 4 = self - powered M = Medical Device - CE 6, Type of Display L = LED W = VisioWEB Y = VisoWEB (Capacitive TS) 7, Integrated access ories N = None T = Wellness System I = iPod + USB A = iPod + USB + WS 8, 9, Colour of the frame AL = Silver AN = Anthracite 10, 11, Colour of upholstery 00 = None AG = Grey K0 = Blue M0 = Bordeaux NA = Black Z0 = Brown 12, Guards colour G = Flint grey R = Renault grey 13, TV standard 0 = nulla D = DVB - T A = ATSC / QAM - B I = ISDB - T

181. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.25 9.5.1.1. Table of configuration parameters To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. After any change s to the parameter values, you need to save them in the low kit using the “Write to low kit” function Id (Par.) Units Name Description VISIO Powered . 1 decimal [Rt] Transmission Ratio 141 2 [Rvel] Speed ratio 1 3 mA [Im] Minimum braking 0 4 W [P mc] Constant maximum power 200 5 in cents [Km] Power factor correction (constant torque) 100 6 0.1N [Ca] User friction torque 60 7 °C [Tea] Maximum temperature on the coil 125 8 User rpm [RPMmin] Minimum user SPM (start cut braking ramp) 35 9 Type/sec [RpmF1] Flywheel target RPM speed in standby (and power - on speed for self powered) 1 10 User rpm [RpmF2] Rpm filter threshold 75 11 [Rvel] Speed ratio (decimal part) 60 12 0.1N [D_Ca] User delta friction torque 10 13 - - Enable flag for registers at address ≥ 100 -

16. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.4 2.4. PRODUCT CHARACTERIST ICS MODELS 700VIS IO 700 700SP 500 500SP Power requirement: 100 - 240Vac 50 - 60Hz Self - Powered 100 - 240Vac 50 - 60Hz Self - Powered Energy consumption : Max 75W (50VA) Max 35W NO Max 35W (50VA) NO Stand - by consumption : 47W 9W NO 9W NO Resistance: 30 – 500 Watt (a 70 rpm) 40 – 500 Watt (a 70 rpm) 30 – 500 Watt (a 70 rpm) 40 – 500 Watt (a 70 rpm) Difficulty level: 1 - 25 Max user weight : 180Kg – 397lbs Fast Track Control: YES NO HR monitoring Double Hand sensor, Telemetry Telemetry Maintenance: Maintenance not required, so ftware Serial upload Goal oriented display: YES Select language at the start of exercise: YES NO Plug & Play System: YES Calorie Coach: YES Total number of programs : 23 Quick Start, Goals (Time, Distance, Calorie), CPR, Profiles (6 default, 9 custom), Custom, Training Zone, Weight Loss.. 11 Quick Start, Goals (Time, Distance, Calorie), CPR, Profiles (6 default). Sub - maximal Test Fitness test NO Wellness System: Optional Language available: 13 UK English, USA English, Italian, German, Spanish, French , Dutch, Portuguese, Japanese, Chinese, Russian, Turkish, Danish 93/42/CEE certification: NO YES (700MD) NO YES (500MD) NO

32. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.20 CU331: iPod signal cable (VISIO Only) (CPU Board – Docking Station) CPU Board: CN26 Signal Colour Docking Station 1 +V bus USB Black 14 2 GND bus USB Black 13 3 TX - RX Black 11 4 RX – TX Black 12 5 CT S Black 10 6 +5Vdc Black 9 7 GND Black 8 8 GND Black 7 9 Video Gnd Black 6 10 Video siganl Black 5 11 Gnd audio L Black 4 12 L Signal audio Black 3 13 R Signal audio Black 2 14 Gnd audio R Black 1 CU333: Audio headphone Jack cable (VISIO only) (CPU Board – headphone Jack) CPU Board J5 Signal Colour headphone Jack 2 Out_R Green 4 4 Schield Yellow 5 1 GND Red 2 3 Out_L Black 1

14. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.2 Characters Description Key to values 14,15, Language, 00 = Multi - language BR = Portuguese CN = Chinese DA = Danish DE = German ES = Spanish FR = French IT = Italian JP = Japanese NL = Dutch RU = Russian TR = Tu rkish UK = British English US = American English 16. Type of packing. A, B, C, D, E, F, G, H, I, J, K, S, U See the table below. DA 53 3WAAN 00 RD00E all of the Excite + line machines will be shipped with the specific power cable for the destination country. In particular this means a cable with the standard plug used in the installation country . This implementation also means a change in the product code. Specifically the last character of the product code will be characterised based on the options shown in the table below: 16th Character Product code Main country of use Plug standard Type of packaging A Australia A S/NZS 3112 Overseas B Brazil NBR 14136 Overseas C China CPC S - CCC Overs eas D South Africa SANS 164 - 2 Overseas E Europe (EC) EEC 7/16 European F USA (UL 250 V) NEMA 5 - 15/ NEMA 5 - 20 Overseas G Great Britain BS1363 European H Argentina IRAM 2073 Overseas I Italy EEC 7/16 Italy J Japan JIS 8303 Overseas K Great Britain BS 1363 Overseas S Europe (EC) EEC 7/16 Overseas U USA (UL 110 V) NEMA 6 - 15/ NEMA 6 - 20 Overseas As shown in the table above, the 16th character also identifies the type of packaging depending on the destination country, i.e. DA533WAAN00RD00 E .

172. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 9.16 9.3.3.3. Default Setting To load the default parameter values, scroll using the +/ - effort level keys until the display shows: DEFAULT SETTING ? Press ENTER. Display shows: CONFIRM ? Press ENTER to write the default values to the low kit, an d return to the upper menu level by pressing CLEAR for a few seconds. To write these parameters to the low kit, use the “Write to low kit” function. 9.3.3.4. Table of configuration parameters : Id (Par.) Units Name Description LED powered Self - powered 1 deci mal [Rt] Transmission Ratio 166 166 2 [Rvel] Speed ratio 1 1 3 mA [Im] Minimum braking 0 0 4 W [Pmc] Constant maximum power 200 200 5 in cent [Km] Power factor correction (constant torque) 100 100 6 0.1N [Ca] User friction torque 23 23 7 °C [Tea] M aximum temperature on the coil 125 125 8 User Rpm [RPMmin ] Minimum user SPM (start cut braking ramp) 35 35 9 Type/sec [RpmF1] Flywheel target RPM speed in standby (and power - on speed for self powered) 1 1 10 User Rpm [RpmF2] Rpm filter threshold 75 75 11 [Rvel] Speed ratio (decimal part) 60 60 12 0.1N [D_Ca] User delta friction torque 6 6 13 - - Enable flag for registers at address ≥ 100 - -

5. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page i Contents 1. GENERAL NOTICES ................................ ................................ ................................ ................................ ............. 1.1 1.1. I NTRODUCTION ................................ ................................ ................................ ................................ ................... 1.1 1.2. R ECOMMENDATIONS ................................ ................................ ................................ ................................ .......... 1. 1 1.3. G ENERAL RULES FOR REP AIR PROCEDURES ................................ ................................ ................................ ........ 1.2 2. TECHNICAL SPECIFICAT IONS ................................ ................................ ................................ ......................... 2.1 2.1. P RODUCT CODES ................................ ................................ ................................ ................................ ................ 2.1 2.2. S ERIAL N UMBER STRUCTURE ................................ ................................ ................................ ............................. 2.3 2.3. C OLOUR OPTIONS ................................ ................................ ................................ ................................ ............... 2.3 2.4. P RODUCT CHARACTERISTI CS ................................ ................................ ................................ .............................. 2.4 2.5. M ECHANICAL C HARACTERISTICS ................................ ................................ ................................ ....................... 2.5 2.5.1. Overall dimensions ................................ ................................ ................................ ................................ . 2.5 2.5.2. European and overseas packing dimensions ................................ ................................ .......................... 2.6 2.6. A MBIENT SPECIFIC ATIONS ................................ ................................ ................................ ................................ .. 2.7 2.7. C ONFORMITY TO REGULAT IONS ................................ ................................ ................................ .......................... 2.7 2.8. W IRING DIAGRAMS ................................ ................................ ................................ ................................ ............. 2.8 2.8.1. Powered model 500 (ARM Board) ................................ ................................ ................................ ......... 2.8 2.8.2. Self - Powered model 500SP (ARM Board) ................................ ................................ ............................. 2.9 2.8.3. Powered model 700 (ARM Bo ard) ................................ ................................ ................................ ....... 2.10 2.8.4. Self - Powered model 700SP (ARM Board) ................................ ................................ ........................... 2.11 2.8.5. Powered model 700VISIO (CPU Board) ................................ ................................ ............................. 2.12 2.9. C ABLES ................................ ................................ ................................ ................................ ............................ 2.13 2.9.1. CBQ cables ................................ ................................ ................................ ................................ ........... 2.13 2.9.2. Cavi CU 2.14 2.9.3. Cavi ELT ................................ ................................ ................................ ................................ .............. 2.15 3. PRINCIPLES OF OPERAT ION ................................ ................................ ................................ ............................ 3.1 3.1. B LOCK DIAGRAM ................................ ................................ ................................ ................................ ................ 3.1 3.2. LED D ISPLAY B OARDS ................................ ................................ ................................ ................................ ....... 3.2 3.2.1. ARM Board: 500 and 500SP models ................................ ................................ ................................ ...... 3.2 3.2.2. A RM Board: 700 and 700SP models ................................ ................................ ................................ ...... 3.3 3.2.3. C - Safe board ................................ ................................ ................................ ................................ .......... 3.3 3.2.4. Dual TGS reader ................................ ................................ ................................ ................................ .... 3.3 3.3. VISIO D ISPLAY B OARD ................................ ................................ ................................ ................................ ..... 3.4 3.3.1. CPU Board: 700VISIO model ................................ ................................ ................................ ................ 3.4 3.3.1.1. Back - Up battery ................................ ................................ ................................ ................................ ........................... 3.4 3.3.2. LCD inverter ................................ ................................ ................................ ................................ .......... 3.5 3.3.3. Digital/Analogue tuner board ................................ ................................ ................................ ................ 3.5 3.3.4. Inte grated LAN network board (Wired) ................................ ................................ ................................ . 3.5 3.3.5. Wireless network board (without cables) ................................ ................................ ............................... 3.6 3.3.6. Audio/Video external device conne ctor board ................................ ................................ ....................... 3.7 3.3.7. Headphone jack ................................ ................................ ................................ ................................ ...... 3.7 3.3.8. C - Safe board (integrated) ................................ ................................ ................................ ...................... 3.7 3.3.9. Service USB port (integrated) ................................ ................................ ................................ ................ 3.7 3.3.10. Optional Accessories ................................ ................................ ................................ .............................. 3.8 3.3.10.1. iPod docking station ................................ ................................ ................................ ................................ .................... 3.8 3.3.10.2. Client USB port ................................ ................................ ................................ ................................ ........................... 3.8 3.3.10.3. Dual TGS reader ................................ ................................ ................................ ................................ .......................... 3.8 3.4. CARD IO RECEIVER BOARD ................................ ................................ ................................ ................................ ... 3.9 3.4.1. HS (Hand Sensor) ................................ ................................ ................................ ................................ ... 3.9 3.4.2. HR (Chest Belt) ................................ ................................ ................................ ................................ .... 3.10 3.5. B RAKE B OARD ................................ ................................ ................................ ................................ ................. 3.11 3.6. E LECTROMAGNETIC BRAKE ................................ ................................ ................................ .............................. 3.12

6. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page ii 3.7. S PEED SENSOR ................................ ................................ ................................ ................................ .................. 3.12 3.8. P OWER ENTRY MODULE ................................ ................................ ................................ ................................ .... 3.13 3.9. A LTERNATOR ................................ ................................ ................................ ................................ ................... 3.13 3.10. B ATTERY ................................ ................................ ................................ ................................ .......................... 3.14 3.11. E XTERNAL POWER SUPPLY INPUT ................................ ................................ ................................ ..................... 3.14 3.12. B RAKE CONTROL ................................ ................................ ................................ ................................ .............. 3.15 3.12.1. Mechanics ................................ ................................ ................................ ................................ ............ 3.15 3.12.2. Controls 3.15 3.12.3. The signals involved ................................ ................................ ................................ ............................. 3.17 4. ACCESSORIES ................................ ................................ ................................ ................................ ........................ 4.1 4.1. C ARDIO THEATER CONNEC TION ................................ ................................ ................................ .......................... 4.1 4.2. PC LINK FOR PROGRAMMING ................................ ................................ ................................ .............................. 4.2 4.3. M ONITOR PLUG FOR C - S AFE PORT ................................ ................................ ................................ ...................... 4.3 4.4. VISIOWEB U P G RADE ................................ ................................ ................................ ................................ ....... 4.3 4.4.1. VISIO vs VISIOWEB ................................ ................................ ................................ .............................. 4.3 4.4.2. VISIOWEB upgrade for VISIO models ................................ ................................ ................................ ... 4.3 4.4.3. UpGrade from LED to VisioWEB ................................ ................................ ................................ .......... 4.4 4.5. A CC ESSORISE ................................ ................................ ................................ ................................ ..................... 4.4 5. INSTALLATION INSTRUC TIONS ................................ ................................ ................................ ...................... 5.1 5.1. S PECIFICATIONS AND RE QUIREMENTS ................................ ................................ ................................ ................. 5.1 5.2. M OVING THE EQUIPMENT ................................ ................................ ................................ ................................ ... 5.2 5.3. R ECOMMENDED ANTENNA S IGNAL REQUIREMENTS ................................ ................................ ............................ 5.3 5.4. I NSTALLATION ................................ ................................ ................................ ................................ .................... 5.4 5.5. F IRST POWER - ON ................................ ................................ ................................ ................................ ................ 5.4 6. TROUBLESHOOTING ................................ ................................ ................................ ................................ ........... 6.1 6.1. T ROUBLESHOOTING MENU : LED MODELS ................................ ................................ ................................ .......... 6.2 6.1.1. Accessing configuration of 500 models ................................ ................................ ................................ .. 6.2 6.1.2. Accessing configuration of 700 models ................................ ................................ ................................ .. 6.2 6.1.3. Automatic Test ................................ ................................ ................................ ................................ ........ 6.3 6.1.3.1. I2C Devices Test ................................ ................................ ................................ ................................ .......................... 6.3 6.1.3.2. LED Test ................................ ................................ ................................ ................................ ................................ ...... 6. 4 6.1.3.3. Serial Ports Test ................................ ................................ ................................ ................................ ........................... 6.4 6.1.4. Manual Test ................................ ................................ ................................ ................................ ............ 6.4 6.1.4 .1. Man. Keyboard Test ................................ ................................ ................................ ................................ ..................... 6.4 6.2. T ROUBLESHOOTING MENU : VISIO MODEL ................................ ................................ ................................ ......... 6.5 6.3. T HE DISPLAY FAILS TO ILLUMINATE ................................ ................................ ................................ .................... 6.6 6.3.1. LED models ................................ ................................ ................................ ................................ ............ 6.6 6.3.2. SP models ................................ ................................ ................................ ................................ ............... 6.8 6.3.2.1. The Display does not illumina te ................................ ................................ ................................ ................................ ... 6.8 6.3.2.2. The Display doesn’t remain on when stopping the execution of the exercise ................................ ............................ 6.10 6.3.3. VISIO models ................................ ................................ ................................ ................................ ....... 6.12 6.4. T HE TOUCH SCREEN DOES NOT WORK / IT ’ S NOT CALIBRATED ................................ ................................ .......... 6.16 6.5. N O AUDIO SOUND ................................ ................................ ................................ ................................ ............. 6.16 6.6. N O TV PICTURE ................................ ................................ ................................ ................................ ................ 6.16 6.7. T HE RADIO DOES NOT PL AY ................................ ................................ ................................ .............................. 6.16 6.8. T HE I P OD DOES NOT WORK ................................ ................................ ................................ ............................... 6.17 6.9. M ESSAGE ON DISPLAY “THE EQUIPMENT IS LOCKED (COM)” ................................ ................................ . 6.19 6.10. T HERE IS NO RESISTANC E ................................ ................................ ................................ ................................ . 6.20 6.11. T HE RESISTANCE IS INC ORRECT ................................ ................................ ................................ ........................ 6.22 6.12. T HE SPEED SIGNAL IS I NCORRECT ................................ ................................ ................................ ..................... 6.24 6.13. T HE MACHINE DOES NOT READ THE TG S ................................ ................................ ................................ .......... 6.26 6.14. T HERE IS NO HEART RAT E SIGNAL ................................ ................................ ................................ ..................... 6.28 6.14.1. HS receiver (Hand sensor) ................................ ................................ ................................ ................... 6.28 6.14.2. HR receiver (Chest Belt) ................................ ................................ ................................ ...................... 6.31 6.15. T HE TELEMETRIC HEART RATE SIGNAL IS INCOR RECT ................................ ................................ ....................... 6.34 6.15.1. Ch est Belt ................................ ................................ ................................ ................................ ............. 6.34 6.15.2. Hand Sensor ................................ ................................ ................................ ................................ ......... 6.38

7. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page iii 7. DISASSEMBLY OF COMPO NENTS ................................ ................................ ................................ ................... 7.1 7.1. D ISASSEMBLING THE DIS PLAY ................................ ................................ ................................ ............................ 7.1 7.1.1. 500 and 500SP version ................................ ................................ ................................ ........................... 7.1 7.1.2. 700 and 700SP version ................................ ................................ ................................ ........................... 7.2 7.1.3. 700VISIO version ................................ ................................ ................................ ................................ ... 7.3 7.2. D ISASSEMBLING BOARDS AND COMPONENTS ................................ ................................ ................................ ...... 7.4 7.2.1. LED Display (ARM Board) ................................ ................................ ................................ .................... 7.4 7.2.1.1. ARM board ( A) ................................ ................................ ................................ ................................ ............................ 7.5 7.2.1.2. C - Safe board (B) ................................ ................................ ................................ ................................ .......................... 7.6 7.2.2. VISIO Display 15” (CPU Board) ................................ ................................ ................................ ........... 7.7 7.2.2.1. Wireless board (A) ................................ ................................ ................................ ................................ ....................... 7.8 7.2.2.2. Tuner DVB - T board (B ) ................................ ................................ ................................ ................................ ............. 7.10 7.2.2.3. Tuner board ATSC (B1 ) and ISDB - T (B2) ................................ ................................ ................................ ................ 7.11 7.2.2.4. LCD Inverter (C) ................................ ................................ ................................ ................................ ........................ 7.12 7.2.2.5. CPU board (D) ................................ ................................ ................................ ................................ ........................... 7.13 7.2.2.6. LCD (E) + Touch Screen ................................ ................................ ................................ ................................ ........... 7.14 7.2.2.7. Headphone Jack (F) ................................ ................................ ................................ ................................ ................... 7.15 7.2.2.8. Dual TGS reader + USB port (G) ................................ ................................ ................................ ............................... 7.16 7.2.2.9. iPod Docking Station (H) ................................ ................................ ................................ ................................ ........... 7.17 7.2.2.10. Frontal plugs TGS + USB and cover ................................ ................................ ................................ .......................... 7.18 7.3. D ISASSEMBLING THE KEY BOARD / T OUCH S CREEN ................................ ................................ .......................... 7.19 7.3.1. LED Keyboard ................................ ................................ ................................ ................................ ...... 7.19 7.3.2. VISIO version ................................ ................................ ................................ ................................ ....... 7.21 7.4. D ISASSEMBLING THE CAR DIO RECEIVER ................................ ................................ ................................ ........... 7.22 7.5. D ISASSEMBLING THE FIX ED HANDGRIPS ................................ ................................ ................................ ............ 7.24 7.6. D ISASSEMBLING THE H AND S ENSOR ................................ ................................ ................................ ................ 7.26 7.7. D ISASSEMBLING THE GUA RDS ................................ ................................ ................................ ........................... 7.28 7.7.1. Rear guard ................................ ................................ ................................ ................................ ........... 7.28 7.7.2. Brake box cover guard ................................ ................................ ................................ ......................... 7.30 7.7. 3. Front guards ................................ ................................ ................................ ................................ ......... 7.31 7.8. D ISASSEMBLING THE LEV ERS ................................ ................................ ................................ ............................ 7.32 7.9. D ISASSEMBLING THE BRA KE BOX ................................ ................................ ................................ ..................... 7.34 7.10. D ISASSEMBLING THE HA ND SENSOR ................................ ................................ ................................ ................. 7.35 7.11. D ISASSEMBLY THE PRIMA RY SHAFT AND PULLEY ................................ ................................ ............................. 7.36 7.12 . D ISASSEMBLING THE P LATFORM LEVER ................................ ................................ ................................ ........... 7.41 7.13. D ISASSEMBLING THE B RAKE WINDING ................................ ................................ ................................ .............. 7.46 7.14. D ISASSEMBLING THE F LYWHEEL AND BETL TEN SIONER ................................ ................................ .............. 7.47 7.14.1. Powered models ................................ ................................ ................................ ................................ ... 7.47 7.14.2. Self - powered models ................................ ................................ ................................ ............................ 7.49 7.15. D ISASSEMBLING THE SPE ED SENSOR ................................ ................................ ................................ ................. 7.51 7.16. D ISASSEMBLING THE BAT TERY ................................ ................................ ................................ ......................... 7.52 7.17. D ISASSEMBLING THE F OOTBOARDS , POWE R ENTRY MODULE AND W HEELS ................................ ...................... 7.53 8. ADJUSTMENT ................................ ................................ ................................ ................................ ........................ 8. 1 8.1. B ELT TENSION ................................ ................................ ................................ ................................ .................... 8.1 8.2. S PEED SENSOR POSITION ING ................................ ................................ ................................ ............................... 8.2 8.3. B RAKE WINDING POSITIO NING ................................ ................................ ................................ ............................ 8.3 8.4. T HE MACHINE IS NOT FL AT ................................ ................................ ................................ ................................ . 8.4 9. MACHINE CONFIGURATIO N ................................ ................................ ................................ ............................ 9.1 9.1. U SER MENU CONFIGURATI ON : 500LED MODELS ................................ ................................ ................................ 9.1 9.1.1. Language ................................ ................................ ................................ ................................ ................ 9.2 9.1.2. Units of measurement ................................ ................................ ................................ ............................. 9.2 9.1.3. Maximum exercise time ................................ ................................ ................................ .......................... 9.2 9.1.4. Pause time ................................ ................................ ................................ ................................ .............. 9.3 9.1.5. Cooldown time ................................ ................................ ................................ ................................ ........ 9.3 9.1.6. Default age ................................ ................................ ................................ ................................ ............. 9.3 9.1.7. Default weight ................................ ................................ ................................ ................................ ........ 9.4 9.1.8. Default duration ................................ ................................ ................................ ................................ ..... 9.4 9.1.9. Default calories ................................ ................................ ................................ ................................ ...... 9.4

8. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page iv 9.1.10. Default distance ................................ ................................ ................................ ................................ ...... 9.5 9.1.11. Enable TGS ................................ ................................ ................................ ................................ ............ 9.5 9.1.12. Enable keyboard ................................ ................................ ................................ ................................ ..... 9.5 9.1.13. Modifiable target frequencies ................................ ................................ ................................ ................ 9.6 9.1.14. Enable custom messages ................................ ................................ ................................ ........................ 9.6 9.1.15. Resetting parameters to default values ................................ ................................ ................................ ... 9.6 9.1.16. Format P&P key ................................ ................................ ................................ ................................ ..... 9.7 9.1.17. SN 9.7 9.2. U SER MENU CONFIGURATI ON : 700LED MODELS ................................ ................................ ................................ 9.8 9.2.1. Language ................................ ................................ ................................ ................................ ................ 9.9 9.2.2. Distance ................................ ................................ ................................ ................................ .................. 9.9 9.2.3. Maximum excercise time ................................ ................................ ................................ ........................ 9.9 9.2.4. Pause time ................................ ................................ ................................ ................................ .............. 9.9 9.2.5. Cooldown time ................................ ................................ ................................ ................................ ...... 9.10 9.2.6. Enable TGS ................................ ................................ ................................ ................................ .......... 9.10 9.2.7. Enable keyboard ................................ ................................ ................................ ................................ ... 9.10 9. 2.8. Modifiable target heart rate ................................ ................................ ................................ ................. 9.11 9.2.9. Enable custom messages ................................ ................................ ................................ ...................... 9.11 9.2.10. Edit custom messages ................................ ................................ ................................ ........................... 9.11 9.2.11. Change messagges languages ................................ ................................ ................................ .............. 9.11 9.2.12. Enable multi - language mode ................................ ................................ ................................ ............... 9.12 9.2. 13. Resetting parameters to default values ................................ ................................ ................................ . 9.12 9.2.14. Format P&P ................................ ................................ ................................ ................................ ......... 9.12 9.2.15. SN 9.12 9.3. S ERVICE MENU CONFIGUR ATION : LED MODELS ................................ ................................ ............................... 9.13 9.3.1. Accessing configuration of 500 models ................................ ................................ ................................ 9.13 9.3.2 . Accessing configuration of 700 models ................................ ................................ ................................ 9.13 9.3.3. Low kit parameter ................................ ................................ ................................ ................................ 9.15 9.3.3.1. Read from low kit ................................ ................................ ................................ ................................ ...................... 9.15 9.3.3.2. Write to low kit ................................ ................................ ................................ ................................ .......................... 9.15 9.3.3.3. Default Setting ................................ ................................ ................................ ................................ ........................... 9.16 9.3.3.4. Table of config uration parameters: ................................ ................................ ................................ ............................ 9.16 9.3.4. Operating data ................................ ................................ ................................ ................................ ..... 9.17 9.3.4.1. Read from low kit ................................ ................................ ................................ ................................ ...................... 9.17 9.3.4.2. Write to low kit ................................ ................................ ................................ ................................ .......................... 9.18 9.3.4.3. Machine usage data ................................ ................................ ................................ ................................ .................... 9.18 9.3.5. Errors log ................................ ................................ ................................ ................................ ............. 9.19 9.3.5.1. Read from low kit ................................ ................................ ................................ ................................ ...................... 9.19 9.3.5.2. Reset Errors ................................ ................................ ................................ ................................ ................................ 9.19 9.3.5.3. COM.Fault ................................ ................................ ................................ ................................ ................................ . 9.20 9.3.5.4. View Errors ................................ ................................ ................................ ................................ ................................ 9.20 9.3.6. Standard settings ................................ ................................ ................................ ................................ .. 9.21 9.3.7. Low kit menu ................................ ................................ ................................ ................................ ........ 9.21 9.3.7.1. Low kit version ................................ ................................ ................................ ................................ .......................... 9.21 9.3.7.2. Low Kit fault code ................................ ................................ ................................ ................................ ..................... 9.22 9.3.8. High kit version ................................ ................................ ................................ ................................ .... 9.22 9.3.9. BOOT version ................................ ................................ ................................ ................................ ....... 9.22 9.3.10. Key Reader Version ................................ ................................ ................................ .............................. 9.22 9.4. CONFIG.: VISIO - V ISIO WEB USER MENÙ ................................ ................................ ................................ ... 9.23 9.5. SERVICE MENU CONFIG.: VISIO - VISIOWEB ................................ ................................ ......................... 9.24 9.5.1.1. Table of configuration parameters ................................ ................................ ................................ ............................. 9.25 10. UPDATING THE SW ................................ ................................ ................................ ................................ ............ 10.1 11. FUNCTIONAL TEST MD M ODELS ................................ ................................ ................................ .................. 11.1 11.1. E LECTRICAL SAFETY TES T ................................ ................................ ................................ ................................ 11.1 11.2. M ECHANICAL TESTING OF SECURITY ................................ ................................ ................................ ................ 11.3 11.2. 1. Checking the assembly of the transmission and levers systems ................................ ............................ 11. 3 11.2.2. Checking the assembly of the guards ................................ ................................ ................................ ... 11.3 11.3. S TAR T - UP CHECK ................................ ................................ ................................ ................................ .............. 11.3 11.4. L IST OF CRITICAL SPAR E PARTS ................................ ................................ ................................ ......................... 11.4

31. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.19 CU327: LVDS (Hitachi – ChiMei) cable (VISIO Only) (CPU Board – LCD) CPU Board: CN2 Signal Colour LCD 1 Vcc LCD Orange 5 2 Vcc LCD Violet 11 3 GND Brown 23 4 GND Green 29 5 Ztxn0 Black 3 6 Ztxp0 Yellow 1 7 GND Blue 30 8 Ztxn1 Black 9 9 Ztxp1 Red 7 10 GND Black 24 11 Ztxn2 Black 15 12 Ztxp2 Grey 13 13 GND Red 17 14 Ztxcn Black 27 15 Ztxcp White 25 CU328: Inverter LCD “Fronteck” cable (VISIO O nly) (CPU Board – LCD Inverter) LCD Inverter CN1 Signal Colour CPU Board CN5 11 +12Vdc Power supply inlet. Black 1 1 GND Black 2 ( * ) 4 ON - OFF Black 3 3 GND Black 4 12 +12Vdc Black 5 ( * ) 2 Save - lamp Black 6 5 GND Black 2 ( * ) 10 +12Vdc Black 5 ( * ) ( * ) =Apply two wires on the same contact.

27. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.15 2.9.3. C AVI ELT ELT - 01: : Generator cable (self - powered only) (Brake Board - Generator – Battery – Battery charge input) Brake Board: CN3 Signal Colour Generator Battery Battery charge input 10 + GEN Red Faston - 8 - GEN Bl ack Faston - 4 RPM Signal White Faston 2 V+ tension from battery charge Red - welded at the internal contact (+) 7 V - tension from battery charge Black - welded at the internal contact ( - ) 1 V+ Battery Red - Faston (+) - 6 V - Battery Black - Fast on ( - ) - ELT - 02: Brake power supply cable (Brake Board - Brake – Speed Sensor) Brake Board CN2 Signal Colour Brake Speed Sensor 1 Brake power supply + Brown Fast on - 2 Brake power supply - Brown Fast on - 3 SPM Red - Faston connected to brown cable 4 SPM Reference Black - eyelet 5 n.c. - - - 6 n. c. - - - ELT - 04: High Kit and Low Kit power supply cable (Brake Board – Patch Conn. 1) Brake Board: CN1 Signal Colour Patch conn. 1 1 GND Yellow/Green Fast on/eyelet 2 GND - 12V White 2 3 GND - 5V Ye llow 3 4 sensing GND + 5V Pink 4 6 + 12 Vdc Brown 6 7 + 5 Vdc Green 7 8 sensing + 5V Grey 8

28. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.16 ELT - 05: High Kit and Low Kit power supply cable (Patch Conn. 1 CPU/ARM Board) Patch conn. 1 Signal Colour ARM Board: CN1 CPU Board: CN15 1 GND Yellow/Gre en Fast on/eyelet 2 GND - 12V White 2 3 GND - 5V Yellow 3 4 sensing GND + 5V Pink 4 5 n.c. - 5 6 + 12 Vdc Brown 6 7 + 5 Vdc Green 7 8 sensing + 5V Grey 8 ELT - 06: High Kit and Low Kit Serial cable (Brake Board - Patch Conn. 2) Brake Board: CN3 Signa l Colour Patch Conn. 2 1 Digital Gnd Orange - White 1 2 Digital Gnd Orange 2 3 NC Green - White 3 4 Download Green 4 5 Reset Blue - White 5 6 NC Blue 6 7 485 Tx/Rx + Brown - White 7 8 485 Tx/Rx - Brown 8 ELT - 07: Cavo comunicazione seriale fra Kit Alto e Kit Basso ( Patch Conn. 2 - CPU/ARM Board ) Patch Conn. 2 Signal Colour ARM Board: CN9 CPU Board: CN18 1 Digital Gnd Orange - White 1 2 Digital Gnd Orange 2 3 NC Green - White 3 4 Download Green 4 5 Reset Blue - White 5 6 NC Blue 6 7 485 Tx/Rx + Brown - White 7 8 485 Tx/Rx - Brown 8

29. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.17 ELT - 09: Handlebar sensor cable (Connector board - Patch connector 5) Connector Board J3 Signal Colour Patch Conn. 5 1 Gnd Shield 1 2 Sensor signal reference White 2 3 Left sensor signal Black 3 4 Gnd Shield 4 5 Se nsor signal reference Green 5 6 Right sensor signal Red 6 ELT - 10: Lever cable ( Patch Conn. L/R – HS and Fast Track LEVE RS ) Patch Conn. (R) and (L) Signal Colour Right LEVER Left LEVER HS Fast Track 1 Sensor signal White Faston - 2 Gnd Shield - 3 Lever button signal Green - 2 4 Sensor signal reference Brown Faston - 5 Reference Brown - 4 6 + 5Vdc Power supply White - 1 ELT - 16: HR Cardio Receiver cable ( CPU/ARM Board – HR Cardio Receiver ) CPU Board: CN29 ARM Board: CN3 Signal Colour HR Cardi o Receiver: CN1 1 +5 Vdc power supply White 2 7 Pulse (beat to beat) Black 4 8 Gnd Green 1 ELT - 19: Hand Sensor Board cable and Fast Track ( CPU/ARM Board – Patch Conn. 4 ) Display Board Signal Colour Patch Conn. 4 CPU:CN23 ARM: CN4 CPU:CN24 ARM: CN5 C PU:CN31 ARM: CN6 1 - - + 5Vdc Power supply Brown 7 5 - - Out pulse Green 2 6 - - Reference White 1 - 1 - + 5Vdc Power supply White 10 - 2 - Left lever button ( - ) Green 9 - 4 - Reference Brown 8 - - 1 + 5Vdc Power supply White 5 - - 2 Right lever button (+) Green 4 - - 4 Reference Brown 3

30. SYNCHRO Excite +: Service & maintenance manual - rev. 7.1 Page 2.18 ELT - 23: Handlebar sensors cable ( Patch Conn. 5 – Hand Sensor HANDLE ) Patch Conn. 5 Signal Colour Hand Sensor HANDLE Right (R) Left (L) 1 Gnd Shield - 2 Sensor signal reference Black down 3 Left senso r signal White up 4 Gnd Shield - 5 Sensor signal reference Black down 6 Right sensor signal White up ELT - 31: Hand Sensor Board cable – Fast Track ( Patch Conn. 4 - HS Board – CN (L) – CN (R) – Connector Board ) Patch Conn. 4 Signal Colour HS Board: J 3 Levers Patch Conn. Connectors Board CN (R) CN (L) J2 J4 1 Reference White 1 - - - - 2 Out pulse Green 3 - - - - 7 + 5Vdc Power supply Brown 2 - - - - 3 Reference Brown - 5 - - - 4 Right lever button signal (+) Green - 3 - - - 5 + 5Vdc Power su pply White - 6 - - - 8 Reference Brown - - 5 - - 9 Left lever button signal ( – ) Green - - 3 - - 10 + 5Vdc Power supply Green - - 6 - - - + 5Vdc Power supply Brown - 4 - - 2 - Right sensor signal White - 1 - - 3 - Reference Shield - 2 - - 1 - + 5Vdc Power supply Brown - - 4 2 - - Left sensor signal White - - 1 3 - - Reference Shield - - 2 1 -

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