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Tomahawk E-Series Users Manual

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2. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 2 www.indoorcycling.com The Tomahawk team thanks you fo r believing in our promise to provide you the best in Indoor Cycling and make you part of the Tomahawk Difference . < Important precautions page 3 < Before you begin / component groups in carton pag e 4 < How to assemble the Indoor Cycle page 5-7 < How to adjust the Indoor Cycle page 8-9 < Resistance adjustment page 10 < How to move the Indoor Cycle page 10 < Preventive maintenance page 11-15 < Daily maintenance page 11 < Weekly maintenance page 11 < Bi-weekly maintenance page 11-12 < Monthly maintenance page 13 < Belt drive system, wearing parts page 14-15 < Maintenance Activity Plan & Checklists page 16-17 < Explosion drawings of structural components page 18-23 < Spare part reference list page 24 < Limited warranty E-Series page 25-26 Technical specifications: The Tomahawk E-Series Bike is according to EN 957 a Class S product for professional and / or commercial use. Such training equipment is intended for the use in training areas of organizations such as Fitn ess Clubs or Sport Associations, where access and control is specially regulated by the person who has the legal responsibility. Foot print: 55 x 115 cm / 22 x 46 inch Weight of bike: 50 kg / 110 lbs Max saddle height: 110 cm / 43.5 inch Max handlebar height: 110 cm / 43.5 inch Max user weight: 130 kg / 287 lbs The bike is designed to accommodate most users from 150 to 205 cm / 59 to 81 inch Body height TABLE OF CONTENTS USER’S MANUAL – E-SERIES

9. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 9 www.indoorcycling.com SADDLE HORIZONTAL ADJUSTMENT Proper horizontal adjustment of the saddle is very important in avoiding injury to the knees. Sit on the saddle and move the pedals until the crank arms are in horizontal position. Using your forward most leg as a marker, your kneec ap should be directly above the center of the pedal so that a straight line is crea ted between knee and center of the pedal (see the dotted line in image below). To adju st the horizontal position of the saddle, first dismount the indoor cycle. Next, loos en the rear adjustment knob, slide the saddle forward or backward as required, and the n retighten the knob. USER’S MANUAL – E-SERIES A B Handlebar up-down adjustment knob HANDLEBAR ADJUSTMENT Begin with the top of the handlebar at relatively t he same height or just slightly higher than the top of the saddle (dotted horizonta l line A in the drawing below) and at a neutral fore/aft position (see dotted verti cal line B in drawing below). If your knees touch the handlebars or if you experienc e back discomfort while pedalling for extended periods of time, the height of the handlebar can be adjusted. First, dismount the indoor cycle. Next, t urn the front adjustment knob counter clockwise, slide the handlebar post up or d own, and then retighten the adjustment knob. Changing your hand position can c hange the angle of your back, neck, and arms. To minimize the stress on you r muscles during your workouts, change your hand position frequently.

23. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 23 www.indoorcycling.com Pedals (combi pedal system) Handlebar USER’S MANUAL – E-SERIES Descriptions of parts on page 24 02 30 01 E 08 02 30 02 E 08 (optional) 01 40 A2

15. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 15 www.indoorcycling.com 4. The brake pad will become worn as a result of repeated use. The indoor cycle should not be used if the emergency brake system is not working properly (see page 11)! Should you feel that the resistance system’s functions are deficient, it is essential to fine-tune the resistance system before the bike is used again! Please check the setting of the brake system as follows: First turn the resistance regulator on the brake system as far as it will go to the left (minimum braking effect). If the setting is correct, the brake pads should be flush with the flywheel and barely touching so that it’s possible to cycle with a hardly noticeable amount of resistance. Next, check the brake pad for signs of wear. If the brake pad does show signs of excessive wear, thoroughly soak the brake pad with lubricant spray using the 2 lubrication holes ( A ), and then wipe off the excess. 5. Some parts of the indoor cycle may become loose as a result of repeated use. Check pedals, toe clips, and pedal straps, and make sure that they are properly tightened. Next, check all exposed screws, bolts, and nuts, and make sure that they are properly tightened. Finally, check the saddle to make sure that it is not loose or damaged. 4 < 5 A USER’S MANUAL – E-SERIES

1. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 1 www.indoorcycling.com Production Code? The production code number is found in the location shown below. Please write the production codes of your bikes into the Maintenance Activity Checklists on page 16 and page 17. Production Code: ----------------------------- USER’S MANUAL – E-SERIES CAUTION! Read all precautions and instructions in this manual before you begin using this equipment. Please keep this manual for future reference. Improper assembly, use or maintenance can void the warranty terms. MATRIX Fitness Systems Corp. 1610 Landmark Drive Cottage Grove, W I 53527 Toll-free: 866.693.4863 Local: 608.839.8686 www.matrixfitness.com/support/ Tomahawk E- Series Model number 2008 EB – Belt drive

26. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 26 www.indoorcycling.com LIMITED WARRANTY E-SERIES 1. The expressed warranty is provided according to the guidelines listed below and applies on the E - Series only while: a) proper assembly and maintenance as required in t he Care and Maintenance Manual has been followed. (Important note: Improper assembly of the product o r improper maintenance will void the warranty terms) b) it remains in the possession of the original pur chaser and proof of purchase is demonstrated, c) it has not been subject to accident, misuse, abu se, improper service or modification, and d) claims are made within the warranty period 2. If a legitimate warranty claim is determined the local product distributor will deliver or ship to you any new or rebuilt replacement part or component, or, at the o ption of the manufacturer, replace the product. An y shipment cost incurred by the commercial client for the purp ose of inspection of part by the local product dist ributor will only be reimbursed after legitimacy of the claim is esta blished by the manufacturer. Method of shipment mu st be approved in writing by local product distributor pr ior mailing. In the case of non-legitimate claims the purchaser carries the cost of the replacement parts and the s hipping. 3. This warranty does not cover damage or equipment failure caused by failure to provide required main tenance as outlined in this manual. Any failures or damage caused by unauthorized service, misuse, accident, negligence or improper assembly or installation; debris result ing from any construction or repair activities in t he product’s environment; rust or corrosion as a result of the p roduct’s location; alterations or modifications mad e without written authorization; or failure on your part to u se, operate, and maintain the product as set forth in this manual will void this warranty. All terms of this warranty are void if the product is moved beyond the country to which it was originally sold and are then subject t o the terms provided by that country’s local author ized Cytech GmbH representative. 4. Cytech GmbH. Limited W arranty service can be obt ained by contacting your local product distributor. You can also reach us directly for support at www.indoorcyc ling.com . 5. Product limited warranty is void when product is installed in a country other than where it was sol d. Your responsibility The purchaser is obligated to examine the goods imm ediately on delivery, for defects, otherwise the go ods are considered approved and accepted. Retain proof of p urchase; install, use, operate, and maintain the Pr oduct as specified in this manual; notify Customer Service o f any defect within 10 days after discovery of the defect; and, if instructed, return any defective part for replaceme nt, or, if instructed, return the entire product fo r repair. Placing a warranty claim Simply contact your local product distributor, prov ide them your name, address, and the serial number of your product. A representative will assess the situatio n and take appropriate measures. If applicable you will be told how to get a replacement part. Exclusive warranty Cytech GmbH nor its distributors are responsible or liable for indirect, special, or consequential dam ages arising out of, or in connection with, the use or performan ce of the product or damages with respect to any ec onomic loss, loss of property, loss of revenues or profits , loss of enjoyment or use, costs of removal or ins tallation, or other consequential damages of whatsoever nature. Unauthorized changes to warranty: The terms of this limited warranty cannot be changed, modified, or ex tended by anyone including local product distributo rs without the signed acceptance by CYTECH GmbH. Country laws This warranty gives you specific legal rights accor ding to European regulations and you may have other rights which vary from country to country. Some countries may not allow the exclusion or limitation of incide ntal or consequential damages. Accordingly, the above limit ation may not apply to you. The warranty extended hereunder is in lieu of any and all other warrantie s and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and dura tion to the terms set forth herein. TERMS A ND CONDITIONS OF WARRANTY

22. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 22 www.indoorcycling.com Protection plates (optional) Saddle support USER’S MANUAL – E-SERIES Descriptions of parts on page 24 01 21 VL3125 SI 02 21 01 02 20 01 E 08 02 10 D 02 20 02 02 20 03

8. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 8 www.indoorcycling.com The indoor cycle can be adjusted for maximum comfor t and exercise effectiveness. The instructions below describe one approach to adj usting the indoor cycle to ensure optimal user comfort and ideal body positioning; yo u may choose to adjust the indoor cycle differently. PEDAL STRAP ADJUSTMENT Sit on the saddle and position your feet on the ped als, with the balls of your feet directly above the spindles of the pedals (see the drawing below). Adjust the pedal straps so the toe clips (cages) are snug but not to o tight. Note: In the case of a bike being fitted with combi-pedals, the pedals feature toe clips on one surface and SPD cleats on the opposite surface. If desired, use the shoe cleats with cycling shoes instead of the toe clips. SADDLE HEIGHT ADJUSTMENT Sit on the saddle and slowly pedal until the right pedal is in the lowest position. Your knees should be slightly bent without a dropping of the hips. To avoid hyper extending your knees, make sure that your legs are not completely straight. HOW TO ADJUST THE INDOOR CYCLE USER’S MANUAL – E-SERIES Please do not adjust handlebar height beyond the stop mark on the stem (see page 7) Please do not adjust saddle height beyond the stop mark on the stem (see page 6)

13. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 13 www.indoorcycling.com MONTHLY MAINTENANCE 1. To maintain the smooth function of the adjustment knobs which control the handlebar and saddle vertical and horizontal adjustments, the metal threads ( A ) on the adjustment knobs must be lubricated. 2. To maintain the easy adjustability of the resistance system, the screw threads on the lower end of the brake rod should be lubricated. First, turn the resistance knob clockwise until it stops. Next, look under the right or left side of the frame and locate the brake rod ( C ). Apply a small amount of synthetic grease (white lithium grease) to the thread on the brake rod. Then, turn the resistance knob counter-clockwise until it stops. 1 2 A C USER’S MANUAL – E-SERIES

12. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 12 www.indoorcycling.com 2. To maintain the easy adjustability of the saddle post, the saddle post should be cleaned and lubricated. Remove the saddle post out of the frame as described on page 6. Apply a small amount of lubricant spray to a lint-free cloth, and clean the saddle post ( A ). Next, apply a small amount of lubricant spray inside of the rear frame sleeve. Then, reinsert the saddle post into the frame and adjust it to the desired height. Next, loosen the rear adjustment knob and slide the saddle carriage as far backward as possible. Apply a small amount of lubricant spray to a lint- free cloth, and clean the top of the saddle slide ( B ). Then, slide the saddle carriage as far forward as possible and clean the top of the saddle slide. Finally, adjust the saddle to the desired position. 3. To maintain the easy adjustability of the handlebar post, the handlebar post should be cleaned and lubricated. Remove the handlebar post out of the frame as described on page 7. Apply a small amount of lubricant spray to a lint-free cloth and clean the handlebar post ( C ). Next, apply a small amount of lubricant spray inside of the front frame sleeve. Then, reinsert the handlebar post into the frame and adjust it to the desired height. A B 2 3 C USER’S MANUAL – E-SERIES

25. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 25 www.indoorcycling.com CYTECH GmbH warrants that all new equipment will be free of manufacturing defects in workmanship and materials, becoming effective on th e date of original installation. Parts repaired or replaced under the terms of this warranty will b e warranted for the remainder of the original warranty period only. Warranty may vary by region or country. Limited Warranty Parts are warranted to be free from defects in mate rials and workmanship for the duration of the warranty period as described below. 5 Year warranty: Frame construction, welding defects, and pulleys; 1 Year warranty: Brake system, saddle, belt and rubber feet 2 Year warranty: Adjustment knobs, crank arms, drive gear component s, bottom bracket assembly, flywheel hub assembly, powder coating, D1 0 combi – SPD pedals, insert sleeves for saddle and saddle bar posts Following parts are not covered under warranty and considered wear items: Pedal straps, brake pads, pedal binding system, toe clips, seat cover Limited warranty does not apply to: 1. Repairs performed on product with missing, alter ed, or defaced serial numbers 2. Repair pick-up, delivery, or freight charges oth er than those specified below 3. Labor costs LIMITED WARRANTY E - SERIES INDOOR CYCLE LIMITED WARRANTY E-SERIES

3. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 3 www.indoorcycling.com WICHTIGE SICHERHEITSHINWEISE 1. It is the sole responsibility of the owner to ensure that all users of the indoor cycle are informed of all warnings and precautions by an authorized trainer or instructor prior to use. 2. Operate and maintain the indoor cycle only as described in this manual and after proper assembly and functionality check (see page 5-10). 3. Keep the indoor cycle indoors, away from moisture and dust. Do not place the indoor cycle in a garage or covered patio or near water. 4. Place the indoor cycle on a level surface. To protect the floor or carpet from damage, place a mat beneath the indoor cycle. Make sure that there is adequate room around the indoor cycle to mount, dismount, and operate it. 5. Regularly inspect and properly tighten all parts of the indoor cycle as recommended in this manual. Please replace defective parts immediately and do not use the bike until repair is performed. Only use original parts from the manufacturer. 6. Children under the age of 18 should only be allowed use of the indoor cycle with parental approval and if guided by a specially trained instructor. 7. The indoor cycle should not be used by persons weighing more than 290 lbs/130 kg. 8. Always wear appropriate athletic clothes and shoes while operating the indoor cycle. Do not wear loose clothes that could become caught on the indoor cycle or shoes with loose laces. 9. Before using the indoor cycle, make sure that you are familiar with the setup/operation of the indoor cycle (see pages 8-12). 10. The indoor cycle does not have an independently moving flywheel (wheel); the pedals will continue to move together with the flywheel until the flywheel stops . 11. Always regulate the flywheel resistance so that your pedalling motion is controlled (see page 8-10). 12. Keep your back straight while using the indoor cycle; do not arch your back. 13. If you feel pain or dizziness while exercising, stop immediately, rest and cool down and consult a physician. 14 . If replacement parts are needed, use only manufacturer supplied parts. WARNING! To reduce the risk of serious injury, read the foll owing important precautions and information before operating the indoor cycle. WARNING: Before beginning any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. Be aware that i ncorrect or extensive training may result in serious health injuries. The manufacturer assumes no responsibility for personal injury or property damage sustained by or through the use of this product . USER’S MANUAL – E-SERIES IMPORTANT PRECAUTIONS

19. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 19 www.indoorcycling.com USER’S MANUAL – E-SERIES Flywheel USER’S MANUAL – E-SERIES Descriptions of parts on page 24 01 40 08 ES 08 02 40 02 Part of 02 40 B 02 40 H L 02 42 02 E 08 02 42 01 02 42 03 E 08 02 42 04 02 99 03 02 99 05

11. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 11 www.indoorcycling.com Regular maintenance must be performed on the indoor cycle for optimal performance and longevity. Please read and follow all instructions below. If t he indoor cycle is not maintained as described, compon ents may wear excessively and the indoor cycle may become damaged. Improper maint enance will void the warranty terms. If you have questions about maintenance, contact yo ur local distributor or refer to www.indoorcycling.com Note: Many maintenance procedures require lubricant spray. Manufacturer recommends WD40, Brunox or a similar solvent free l ubricant. DAILY MAINTENANCE 1. Make sure that the indoor cycle is level. If the i ndoor cycle rocks on your floor, turn the levelling feet underneath the front or rear sta bilizer until the rocking motion is eliminated (see HOW TO MOVE THE INDOOR CYCLE on pag e 10). 2. After each user finishes exercising, the indoor cy cle should be disinfected and cleaned to maintain a hygienic environment. First, apply a disinfectant spray to the handlebars and the saddle. Using a lint-free cloth, dry the handlebars and the saddle. Next, apply a small amount of disinfectant to a lin t-free cloth and clean the adjustment knobs and the adjustment handles. Avoid using strong detergents on the indoor cycle frame. WEEKLY MAINTENANCE 1. Apply a small amount of the lubrication spray to a lint-free cloth, and thoroughly clean the frame, the handlebar slider and seat slid ers, the flywheel and the plastic parts of the indoor cycle. 2. (Picture A) For optimal performance of the resistance system, and to minimize wear on the brake pad, the solvent free lubricant spray should be applied to t he brake pad using the lubrication holes on the plasti c part of the brake pad. If fuzz or lint appears on the br ake pad, the brake pad has become too dry—lubricant spray sh ould be applied more frequently. Make sure brake pad is thoroughly soaked from end to end with lubricant sp ray. Then, wipe the excess off. BI-WEEKLY MAINTENANCE 1. (Picture B) The indoor cycle should not be used if the emergency brake system is not working properly. Whi le sitting on the saddle and pedalling, test the brake by pushing down the brake knob. The flywheel should come to a quick and complete stop. PREVENTIVE MAINTENANCE A USER’S MANUAL – E-SERIES B

20. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 20 www.indoorcycling.com USER’S MANUAL – E-SERIES Frame Descriptions of parts on page 24 Belt d rive k it 02 10 A 02 20 04 2008 RA E 02 99 02 02 40 BE 02 40 B 02 10 B 08 02 10 B 08 02 10 A

10. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 10 www.indoorcycling.com RESISTANCE ADJUSTMENT The preferred level of difficulty in pedalling (resistance) can be regulated in fine increments by use of the resistance knob. To increa se the resistance, turn the resistance knob clockwise. To decrease the resistan ce, turn the knob counter clockwise. IMPORTANT: To stop the flywheel (wheel) while pedalling, push down on the red brake knob. The flywheel should quickly come to a c omplete stop. Please make sure your shoes are fixed into the toe clip or in case c ycling shoes are used your shoe cleat is connected to the pedal binding while ridin g. WARNHINWEIS: Das Indoor Cycle verfügt über keinen Freilauf. Die Schwungscheibe ist fest mit den Pedalen verbunden u nd stoppt nicht selbstständig wenn der Benutzer die Tretbewegung unterbricht. Bitte kontro llieren Sie immer Ihre Bewegungen und verlangsamen Sie diese kontrolliert um anzuhalten. Notrbremse = Bremsgriff nach unten drücken HOW TO MOVE THE INDOOR CYCLE Due to the weight of the indoor cycle, it is recomm ended that two people move it. While one person lifts the back of the indoor cycle, the second person firmly holds the handlebar and tips the indoor cycle forward until it rolls on the wheels. Carefully move the indoor studio cycle to the desired location and then lower it. CAUTION: To reduce the risk of injury, use extreme caution while moving the indoor studio cycle. Do no t attempt to move it over uneven surfaces and make sure a safety space of a minimum of 20 inches to the nearest equipment is redeemed. If the indoor cycle rocks on the floor after being set down, turn the levelling feet (see diagram) underneath the front or rear stabilizer until the rocking motion is eliminated. Important: Please do not unscrew the levelling feet more than ½ inch! Red resistance knob emergency brake HOW TO OPERATE THE INDOOR CYCLE Leveling feet USER’S MANUAL – E-SERIES WARNING: The indoor cycle does not have a free moving flywhe el (wheel); the pedals will continue to move together with the flyw heel until the flywheel stops. Reducing speed in a controlled manner is required. To stop t he flywheel immediately, push down the red emergency break knob. Always pedal in a control led manner and adjust your desired cadence according to your own abilities . Push the red knob down = emergency stop

21. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 21 www.indoorcycling.com Rear s tabilizer Descriptions of parts on page 24 Front s tabilize r 02 11 05 B 02 11 06 02 11 E 02 11 02 E 08 02 11 A 02 11 B 02 11 01 E 08 02 11 E 02 11 06 02 11 05 B USER’S MANUAL – E-SERIES

14. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 14 www.indoorcycling.com 3a. Belt driven bike Important: A loose belt will increase the risk of injury due to slipping and a highly over-tightened belt can cause damage to the ball bearings of the drive system and lead to excessive wear. Correcting the belt tension: To correct a loose belt: To adjust the belt, pull off the right and the left maintenance covers ( A ). Loosen the axle nut ( B ) on both ends of the flywheel axle two full turns. Loosen the outer adjustment nut ( C ) facing the head of the allen bolt on each side of the flywheel . Then, turn both (right and left sides) of the inner adjustment nuts (D) on the inside of the flywheel bracket 1/4 of a turn at a time (upward on the R side and downward on L side) until the belt is properly adjusted and does not slip. Make sure to turn both adjustment screws exactly the same amount to avoid misalignment of the flywheel. Finally, retighten the two outer adjustment nuts (C ) and the two axle nuts (B), and reattach the maintenance covers. To avoid damage to the flywheel bearings, do not over tighten the axle nuts (B). Unusual noises, roughness or vibrations are indications that the belt has been over tightened, the flywheel or bottom bracket bearings are damaged or that the flywheel is at an angle. 3b. User safety To ensure user safety, frequently check if belt is firmly tightened and does not slip while riding under a resistance load. If the belt slips, proceed using the same technique as described above. Please note that a belt drive gear never shows slac k but will slip if not properly tightened. In case of a misalignment, the belt will show extensive wear. Please check the wear on the belt every 3 months of use and replace if necessary. Please avoid getting lubrication fluid in contact with the belt, the drive gear pulleys or any component of the belt drive system since this will highly increase the risk of slipping. 3 A B C D Right s ide USER’S MANUAL – E-SERIES Below graphics are the right side of the Bike (riding position)

6. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 6 www.indoorcycling.com Do not over tighten the adjustment knob. Make sure the pin of the adjustment knob is fully engaged and saddle post does not slide while riding. 3. Turn the rear adjustment knob ( A ) counter clockwise and pull the adjustment knob to insert the saddle post ( B ) into the frame. Next, bring the saddle post to the desired height, release the adjustment knob so the pin engages into the holes of the saddle post. Then turn the adjustment knob clockwise to retighten until it is snug. Then place the horizontal saddle support ( C ) into the slider bracket and connect it from beneath with the small adjustment knob ( D ). Please don’t adjust the height of the vertical saddle support beyond the stop mark to avoid instability. 4. Loosen the M8 bolt on the lower side of the aluminium saddle bracket ( A ) several turns without removing it. Next, turn the upper part of the saddle clamp ( B ) one quarter of a turn, and set the rails of the saddle in the grooves of the lower saddle clamp. Then, lift the upper saddle clamp, turn it back to its original position, and set it on top of the rails. Finally, firmly retighten the bolt and make sure that the saddle is mounted in its most horizontal position at the middle of the rail. 3 4 M8 bolt B USER’S MANUAL – E-SERIES Stop mark C A B D A

7. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 7 www.indoorcycling.com Do not over tighten the connecting bolts. Make sure the pop pin adjustment knob is fully engaged and the handlebar post does not wobble while riding. 5. Orient the parts needed to assemble the handlebar. Slide upper part of the handlebar into the handlebar stem and connect the 2 pieces using the 7 allen bolts and washers provided. Make sure that the connecting allen bolts are appropriately tightened and handlebar does not wobble because of a loose connection. 6 . Turn the front pop pin adjustment knob ( A ) counter clockwise, and pull the adjustment knob to insert the handlebar post ( B ) into the frame. Next, bring the handlebar post to the desired height, release the adjustment knob so pin engages with the holes of the vertical stem and turn the adjustment knob clockwise to retighten until it is secure. Please don’t adjust the height of the vertical saddle support beyond the stop mark to avoid instability. 5 6 7 USER’S MANUAL – E-SERIES Stop mark 7. Identify the Right pedal. Carefully insert the right pedal into the crank arm by hand turning it clockwise assuring that it is aligned horizontally. Using a 15mm pedal wrench, firmly tighten the right pedal clockwise into the right crank arm. Repeat the same procedure for the left pedal but in a counter clockwise motion. The manufacturer recommends the use of semi loctite to mount the pedals and to avoid that pedals become loose while riding. 8. Make sure that the brake pad is thoroughly soaked w ith lubricant (WD-40) BEFORE the indoor cycle is used. Also make sure there is a space (approx. as thin as a credit card) between the brake pad and fl ywheel on the lowest resistance setting. This precaution will avoid ext ensive wear on the brake pad. To protect the floor or carpet, place a mat under the indoor cycle. A B 8

18. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 18 www.indoorcycling.com Brake parts SPARE PARTS USER’S MANUAL – E-SERIES Desc riptions of parts on page 2 4 02 5 0 A 02 5 0 0 3 A 02 5 0 0 5 02 5 0 0 6 02 5 0 0 4 01 40 A2 01 40 CS 08 02 40 CRMO R E 08 02 40 C 2RS 02 40 90 02 40 CMD 20 08 02 40 CRMO L E 08 Bottom bracket parts Part of 02 40 B

5. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 5 www.indoorcycling.com Due to the weight of the indoor cycle, it is recomm ended that two people perform the assembly. Set the cycle in a cleared area and remove all pack ing materials; do not dispose of the packing materials until assembly is completed. 1. Identify the rear stabilizer. Orient the rear stabilizer so the widest parts of the stabilizer end caps ( A ) are at the rear. While a second person lifts the rear of the frame, attach the rear stabilizer to the frame with two M10 x 60mm bolts ( B ), four M10 washers, a stabilizer gasket ( C ), two plastic washers ( D ), and two M10 cap nuts as shown . 2. Orient the front stabilizer so the widest parts of the stabilizer end caps ( A ) are at the front. While a second person lifts the front of the frame, attach the front stabilizer to the frame with two M10 x 60mm bolts ( B ), four M10 washers, a stabilizer gasket ( C ), two plastic washers ( D ), and two M10 cap nuts . It is important that the plastic washers (D) and PVC gasket (C) used on the front and rear stabilizers are mounted in the correct manner and used to prevent direct contact of metal surfaces HOW TO ASSEMBLE THE INDOOR CYCLE 2 1 D USER’S MANUAL – E-SERIES To avoid damaging the rear stabilizer, do not over tighten the cap nuts. To avoid damaging the front stabilizer, Do not over tighten the cap nuts. A D B C A B C

24. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 24 www.indoorcycling.com Article No. Description Article No. Description Drive gear Frame parts 02 40 BE Belt PL 1397/550 L 2008 RA E-Series main frame 02 40 B Belt drive assembly set 02 10 A Vertical i nsert sleeve 02 40 90 Pulley mounting bolts 02 20 04 Rubber bum ber - handlebar 02 40 CRMO R E 08 Crank - right side, black 02 10 B 08 Pop pin adjustment knob 02 40 CRMO L E 08 Crank - left side, black 02 99 0 2 Sweat shroud 02 40 CS 08 Crank bolt M8x20x1. Front & rear stabilizer 02 40 CMD 20 08 MD20 BB spindle 02 11 02 E 08 Rear stabilizer 02 40 C 2RS Ball bearing SKF 6004Z 02 11 06 Flush endcap Brake system 02 11 05 B Rubber feet 02 50 A Brake adjustment knob 02 99 11 Rear protec tion plates (option) 02 50 06 Bell crank /lower brake 02 99 10 Front p rotection plates (option) 02 50 04 Brake pad 02 11 01 E 08 Front stabilizer 02 50 03 A Upper brake system 02 11 B Stabilizer m ounting Kit 02 50 05 Lower brake system 02 11 E Rubber gasket Flywheel 02 11 A Transport wheel 02 40 H Flywheel axle Saddle assembly 02 40 02 Chain tensioner 0121VL3135si Tomahawk sad dle silver 02 40 H L Ball Bearing 6001Z 02 20 03 Aluminium sa ddle bracket 02 40 08 ES 08 E-Series flywheel 02 21 01 E 08 Hor izontal saddle support Chain guard 02 20 02 Horizontal guide sleeve 02 42 02 E 08 Outer chainguard 02 20 01 E 08 Verti cal saddle support 02 42 04 Rubber pop out cover 02 10 D Small adjust ment knob 02 42 01 Inner chainguard 02 99 03 Plastic washer with mounting bolts M4x15 Handlebar 02 43 03 E 08 Leftside cover 02 30 01 E 08 Regular handlebar 02 99 05 Plastic washer 02 30 02 E 08 Horizontal a djustable handlebar (option) Pedals 01 40 A 2 Combi pedal with toe clip and toe strap SPARE PARTS LIST USER’S MANUAL – E-SERIES

16. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 16 www.indoorcycling.com Activity Details found on page... Daily Weekly Bi - weekly Monthly Feet leveling, disinfecting and cleaning of the bike 10, 11,12 X Servicing brake pads, detailed cleaning of the entire bike 11,15 X Check emergency brake function 11 X Clean and lubricate saddle and handlebar sliders / posts 12 X Check adjustment knobs 13 X Check brake system, lubricate 13, 15 X Check belt drive system 14 X Check brake pad for signs of wear 15 X Check pedals, toe clip and straps for signs of wear 15 X Check all connections and fixings if they are secure and correctly tightened 15 X Examples of maintenance plan charts for in-house se rvice technicians: (Examples of Weekly / Bi-Weekly / Monthly) Weekly Maintenance Checklist Bike No. Production code bike Observations Action taken Result Name / date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Maintenance Activity Plan & Checklists USER’S MANUAL – E-SERIES

4. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 4 www.indoorcycling.com Dear Customer, Congratulations on selecting the TOMAHAWK Indoor Cy cle. The TOMAHAWK Indoor Cycle offers an impressive array of features designed to enhance cardiovascular fitness, tone muscles, and develop endurance. Whether users are b eginners or experienced athletes, the indoor cycle offers workouts that will help users t o reach their individual fitness goals. IMPORTANT: Read this manual carefully before assemb ling or using the indoor cycle . If you have questions after reading this manual, pl ease contact your local distributor or refer to the webs ite www.indoorcycling.com . Before reading on, please familiarize yourself with the parts that are labeled in the drawing below . BEFORE YOU BEGIN USER’S MANUAL – E-SERIES Tools needed for assembly : open end spanner: 17/19mm, 13/15mm, A llen key: 3mm, 6mm Handlebar assembly • mounting bolt w. washer • handlebar upper part • vertical handlebar stem Seat post assembly • adjustment knob • horizontal saddle support • vertical seat stem Rear stabilizer bar • leveling feet Front stabilizer bar • leveling feet • transport wheels Stabilizer mounting kit • 4 bolts • 4 cap nuts • 4 stainless steel washers • 8 plastic washers • 2 PVC gaskets Combi pedal • toe clip • toe strap • binding system

17. Version 1. 3 Copyright by CYTECH GmbH 2008 ENG 17 www.indoorcycling.com Bi-Weekly Maintenance Checklist Bike No. Production code bike Observations Action taken Result Name / date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Monthly Maintenance Checklist Bike No. Production code bike Observations Action taken Result Name / date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 USER’S MANUAL – E-SERIES

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